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front spar to root rib
front spar to root rib
Hi all,
I've got a problem with connecting the front spar (W117) to the root rib.
MAM says the W117s are identical, and then go thru instructions to locate the
fuselage attach fitting (W119), making the spar right (or left) handed.
OK, so I did all that, and unfortunately, proceeded on to doing all the
fittings to root rib, angle attach bracket, etc. After a few rivets are in,
I realize that all the nose ribs will meet their locations on the front spar
3/8" further down than they should. Checking for cause of the trouble, I see
that the two front spars (W117) were not identical out of the box: all the
prepunched holes are 3/8" offset on one compared to the other. If I had per
chance done the above work with the other front spar, I would have had no
problems. At this point I see no good way out other than to order a new
front spar. I'm pretty sure I don't have any basic mistakes, such as the
angle attach bracket (W161) on the wrong side of the root rib, or, perhaps
the front spar on upside down (130deg angle on the bottom instead of top). I
put a couple pictures at
http://mae.ucdavis.edu/ransom/BensAlbum ... 140010.JPG
http://mae.ucdavis.edu/ransom/BensAlbum ... 140011.JPG
If anyone sees anything I've goofed up, or suggestions to above, I'd
appreciate input.
Thanks,
-Ben Ransom
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I've got a problem with connecting the front spar (W117) to the root rib.
MAM says the W117s are identical, and then go thru instructions to locate the
fuselage attach fitting (W119), making the spar right (or left) handed.
OK, so I did all that, and unfortunately, proceeded on to doing all the
fittings to root rib, angle attach bracket, etc. After a few rivets are in,
I realize that all the nose ribs will meet their locations on the front spar
3/8" further down than they should. Checking for cause of the trouble, I see
that the two front spars (W117) were not identical out of the box: all the
prepunched holes are 3/8" offset on one compared to the other. If I had per
chance done the above work with the other front spar, I would have had no
problems. At this point I see no good way out other than to order a new
front spar. I'm pretty sure I don't have any basic mistakes, such as the
angle attach bracket (W161) on the wrong side of the root rib, or, perhaps
the front spar on upside down (130deg angle on the bottom instead of top). I
put a couple pictures at
http://mae.ucdavis.edu/ransom/BensAlbum ... 140010.JPG
http://mae.ucdavis.edu/ransom/BensAlbum ... 140011.JPG
If anyone sees anything I've goofed up, or suggestions to above, I'd
appreciate input.
Thanks,
-Ben Ransom
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front spar to root rib
Ben
I have looked at our wings and to me it looks like the 117s had to be identical
and this would agree with the manual and my recollection. If you are sure the
front spars you have are not exactly identical then you should speak to MAM about
sending out a replacement. My sanity check was also to verify that both ends of
the spar are punched to fit the front spar attach fitting (even though it is not
used on the tip end). This means there is no left & right spar and the distance
to this set of holes must be the same on both ends of the spar.
A good double check would be to give them the measurement from the end of the
spar to the first set of (vertical line) rivet holes and get verified which was
correct (although it seems like your "other" spar is correct). By your front-on
photo I have doubts that the first set of holes is far enough from the end of the
spar, the bolt holes look pretty close to the edge.
Clear as mud??
Hope this helps, let us know how you make out.
Dave R
www.elite583.cjb.net
bransom@dcsol.com wrote:
David A. Ricker
Fall River, Nova Scotia
Canada
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I have looked at our wings and to me it looks like the 117s had to be identical
and this would agree with the manual and my recollection. If you are sure the
front spars you have are not exactly identical then you should speak to MAM about
sending out a replacement. My sanity check was also to verify that both ends of
the spar are punched to fit the front spar attach fitting (even though it is not
used on the tip end). This means there is no left & right spar and the distance
to this set of holes must be the same on both ends of the spar.
A good double check would be to give them the measurement from the end of the
spar to the first set of (vertical line) rivet holes and get verified which was
correct (although it seems like your "other" spar is correct). By your front-on
photo I have doubts that the first set of holes is far enough from the end of the
spar, the bolt holes look pretty close to the edge.
Clear as mud??
Hope this helps, let us know how you make out.
Dave R
www.elite583.cjb.net
bransom@dcsol.com wrote:
--Hi all,
I've got a problem with connecting the front spar (W117) to the root rib.
MAM says the W117s are identical, and then go thru instructions to locate the
fuselage attach fitting (W119), making the spar right (or left) handed.
OK, so I did all that, and unfortunately, proceeded on to doing all the
fittings to root rib, angle attach bracket, etc. After a few rivets are in,
I realize that all the nose ribs will meet their locations on the front spar
3/8" further down than they should. Checking for cause of the trouble, I see
that the two front spars (W117) were not identical out of the box: all the
prepunched holes are 3/8" offset on one compared to the other. If I had per
chance done the above work with the other front spar, I would have had no
problems. At this point I see no good way out other than to order a new
front spar. I'm pretty sure I don't have any basic mistakes, such as the
angle attach bracket (W161) on the wrong side of the root rib, or, perhaps
the front spar on upside down (130deg angle on the bottom instead of top). I
put a couple pictures at
http://mae.ucdavis.edu/ransom/BensAlbum ... 140010.JPG
http://mae.ucdavis.edu/ransom/BensAlbum ... 140011.JPG
If anyone sees anything I've goofed up, or suggestions to above, I'd
appreciate input.
Thanks,
-Ben Ransom
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David A. Ricker
Fall River, Nova Scotia
Canada
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front spar to root rib
Dave, Thanks for your feedback.
Mine is #496 (new in 1995), and the front spar ends at that time were not
prepunched for the attach fitting (W119). I had also bought the newer MAM
and see that the front spar is prepunched for that now-days. I did talk to
Brian@Murphy about my problem and he acknowledged the possibility the holes
could be different between the two spar pieces. It is the simplest thing to
check for -- either a ruler, or laying one spar on top of the other. I am
the second owner of this project, so will just have to eat it on this. As a
12' long piece, it is expensive to ship of course. Brian advised that one
could trim the end off a front spar in a situation such as mine -- although
that would only work before following the MAM instructions that place the
W119 attach fittings in reference to the spar's end instead of the spar's rib
holes. To add insult to injury, MAM specifies this reference distance from
spar end to within a 1/32" measurement. Gad.
I don't want to sound like I'm bad-mouthing Murphy; the above is just simple
fact, and as my start on this project, it has been very frustrating, and a
little forboding as to other potential gotchas. I will be more wary as I
proceed.
BTW, Murhpy's web site shows corrections to the current MAM. Does anyone
know if there are corrections somewhere else that apply to the older MAM?
-Ben Ransom
-> I have looked at our wings and to me it looks like the 117s had to be
identical
-> and this would agree with the manual and my recollection. If you are sure
the
-> front spars you have are not exactly identical then you should speak to
MAM about
-> sending out a replacement. My sanity check was also to verify that both
ends of
-> the spar are punched to fit the front spar attach fitting (even though it
is not
-> used on the tip end). This means there is no left & right spar and the
distance
-> to this set of holes must be the same on both ends of the spar.
->
-> A good double check would be to give them the measurement from the end of
the
-> spar to the first set of (vertical line) rivet holes and get verified
which was
-> correct (although it seems like your "other" spar is correct). By your
front-on
-> photo I have doubts that the first set of holes is far enough from the end
of the
-> spar, the bolt holes look pretty close to the edge.
->
-> Clear as mud??
->
-> Hope this helps, let us know how you make out.
->
-> Dave R
-> www.elite583.cjb.net
->
-> bransom@dcsol.com wrote:
->
-> > Hi all,
-> > I've got a problem with connecting the front spar (W117) to the root rib.
-> > MAM says the W117s are identical, and then go thru instructions to
locate the
-> > fuselage attach fitting (W119), making the spar right (or left) handed.
-> >
-> > OK, so I did all that, and unfortunately, proceeded on to doing all the
-> > fittings to root rib, angle attach bracket, etc. After a few rivets are
in,
-> > I realize that all the nose ribs will meet their locations on the front
spar
-> > 3/8" further down than they should. Checking for cause of the trouble,
I see
-> > that the two front spars (W117) were not identical out of the box: all
the
-> > prepunched holes are 3/8" offset on one compared to the other. If I had
per
-> > chance done the above work with the other front spar, I would have had no
-> > problems. At this point I see no good way out other than to order a new
-> > front spar. I'm pretty sure I don't have any basic mistakes, such as the
-> > angle attach bracket (W161) on the wrong side of the root rib, or,
perhaps
-> > the front spar on upside down (130deg angle on the bottom instead of
top). I
-> > put a couple pictures at
-> > http://mae.ucdavis.edu/ransom/BensAlbum ... 140010.JPG
-> > http://mae.ucdavis.edu/ransom/BensAlbum ... 140011.JPG
-> >
-> > If anyone sees anything I've goofed up, or suggestions to above, I'd
-> > appreciate input.
-> > Thanks,
-> > -Ben Ransom
-> >
-> > *------------------------------------------------------------------------
-*
-> > To unsubscribe from this list go to:
-> > https://www.dcsol.com/public/code/html-subscribe.wcx
-> > Archives located at https://www.dcsol.com/default.htm
-> > Archives public username "rebel" password "builder"
-> > To contact the list admin, e-mail mike.davis@dcsol.com
-> > *------------------------------------------------------------------------
-*
->
-> --
-> David A. Ricker
-> Fall River, Nova Scotia
-> Canada
->
->
->
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Mine is #496 (new in 1995), and the front spar ends at that time were not
prepunched for the attach fitting (W119). I had also bought the newer MAM
and see that the front spar is prepunched for that now-days. I did talk to
Brian@Murphy about my problem and he acknowledged the possibility the holes
could be different between the two spar pieces. It is the simplest thing to
check for -- either a ruler, or laying one spar on top of the other. I am
the second owner of this project, so will just have to eat it on this. As a
12' long piece, it is expensive to ship of course. Brian advised that one
could trim the end off a front spar in a situation such as mine -- although
that would only work before following the MAM instructions that place the
W119 attach fittings in reference to the spar's end instead of the spar's rib
holes. To add insult to injury, MAM specifies this reference distance from
spar end to within a 1/32" measurement. Gad.
I don't want to sound like I'm bad-mouthing Murphy; the above is just simple
fact, and as my start on this project, it has been very frustrating, and a
little forboding as to other potential gotchas. I will be more wary as I
proceed.
BTW, Murhpy's web site shows corrections to the current MAM. Does anyone
know if there are corrections somewhere else that apply to the older MAM?
-Ben Ransom
-> I have looked at our wings and to me it looks like the 117s had to be
identical
-> and this would agree with the manual and my recollection. If you are sure
the
-> front spars you have are not exactly identical then you should speak to
MAM about
-> sending out a replacement. My sanity check was also to verify that both
ends of
-> the spar are punched to fit the front spar attach fitting (even though it
is not
-> used on the tip end). This means there is no left & right spar and the
distance
-> to this set of holes must be the same on both ends of the spar.
->
-> A good double check would be to give them the measurement from the end of
the
-> spar to the first set of (vertical line) rivet holes and get verified
which was
-> correct (although it seems like your "other" spar is correct). By your
front-on
-> photo I have doubts that the first set of holes is far enough from the end
of the
-> spar, the bolt holes look pretty close to the edge.
->
-> Clear as mud??
->
-> Hope this helps, let us know how you make out.
->
-> Dave R
-> www.elite583.cjb.net
->
-> bransom@dcsol.com wrote:
->
-> > Hi all,
-> > I've got a problem with connecting the front spar (W117) to the root rib.
-> > MAM says the W117s are identical, and then go thru instructions to
locate the
-> > fuselage attach fitting (W119), making the spar right (or left) handed.
-> >
-> > OK, so I did all that, and unfortunately, proceeded on to doing all the
-> > fittings to root rib, angle attach bracket, etc. After a few rivets are
in,
-> > I realize that all the nose ribs will meet their locations on the front
spar
-> > 3/8" further down than they should. Checking for cause of the trouble,
I see
-> > that the two front spars (W117) were not identical out of the box: all
the
-> > prepunched holes are 3/8" offset on one compared to the other. If I had
per
-> > chance done the above work with the other front spar, I would have had no
-> > problems. At this point I see no good way out other than to order a new
-> > front spar. I'm pretty sure I don't have any basic mistakes, such as the
-> > angle attach bracket (W161) on the wrong side of the root rib, or,
perhaps
-> > the front spar on upside down (130deg angle on the bottom instead of
top). I
-> > put a couple pictures at
-> > http://mae.ucdavis.edu/ransom/BensAlbum ... 140010.JPG
-> > http://mae.ucdavis.edu/ransom/BensAlbum ... 140011.JPG
-> >
-> > If anyone sees anything I've goofed up, or suggestions to above, I'd
-> > appreciate input.
-> > Thanks,
-> > -Ben Ransom
-> >
-> > *------------------------------------------------------------------------
-*
-> > To unsubscribe from this list go to:
-> > https://www.dcsol.com/public/code/html-subscribe.wcx
-> > Archives located at https://www.dcsol.com/default.htm
-> > Archives public username "rebel" password "builder"
-> > To contact the list admin, e-mail mike.davis@dcsol.com
-> > *------------------------------------------------------------------------
-*
->
-> --
-> David A. Ricker
-> Fall River, Nova Scotia
-> Canada
->
->
->
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front spar to root rib
Ben I don't know if this will help you but I rewrote most of my old
manual for R309 as I proceeded and it's on my web site here
http://wrayt.tripod.com/rebman.html
After doing the wings I haven't done any more online updates.
BTW I'm still plugging away as time permits so you know to take it all
with a grain of salt as it's not in the air yet.
Ben Ransom wrote:
......
BTW, Murhpy's web site shows corrections to the current MAM. Does anyone
know if there are corrections somewhere else that apply to the older MAM?
-Ben Ransom
--
Wray Thompson ...Rebel 306 ...home page http://wrayt.tripod.com/
My ICQ number is 29764664
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manual for R309 as I proceeded and it's on my web site here
http://wrayt.tripod.com/rebman.html
After doing the wings I haven't done any more online updates.
BTW I'm still plugging away as time permits so you know to take it all
with a grain of salt as it's not in the air yet.
Ben Ransom wrote:
......
BTW, Murhpy's web site shows corrections to the current MAM. Does anyone
know if there are corrections somewhere else that apply to the older MAM?
-Ben Ransom
--
Wray Thompson ...Rebel 306 ...home page http://wrayt.tripod.com/
My ICQ number is 29764664
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front spar to root rib
Ben
I also think that my 1992 front spars were the same. I seem to recall
not being happy with my first attach fitting positioning and just
swapping the spars left for right with no problem. If you are asking
about bulletins for the old 1992 manual, I'm pretty sure that I posted
an index of all those bulletins a couple of years ago so that should be
in the archives. I have 38 of them in total but 2 or 3 of them don't
really apply to the standard Rebel and with a quick glance none of them
seem to refer to the front spar.
Ken
bransom@dcsol.com wrote:
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I also think that my 1992 front spars were the same. I seem to recall
not being happy with my first attach fitting positioning and just
swapping the spars left for right with no problem. If you are asking
about bulletins for the old 1992 manual, I'm pretty sure that I posted
an index of all those bulletins a couple of years ago so that should be
in the archives. I have 38 of them in total but 2 or 3 of them don't
really apply to the standard Rebel and with a quick glance none of them
seem to refer to the front spar.
Ken
bransom@dcsol.com wrote:
Hi all,
I've got a problem with connecting the front spar (W117) to the root rib.
MAM says the W117s are identical, and then go thru instructions to locate the
fuselage attach fitting (W119), making the spar right (or left) handed.
snip
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front spar to root rib
Ben If you're working on the first wing why not just use that spar for the
other wing where your messed up holes will be at the outboard end and
shouldn't affect anything. I had a similar problem with one of my wings I
installed the spar upside down. ( The bend angles are different but not
noted in the early manual ) I just flipped it over and started again.
Theres lots of room to drill around the existing holes.
Drew
At 08:46 AM 3/16/2004 -0900, you wrote:
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other wing where your messed up holes will be at the outboard end and
shouldn't affect anything. I had a similar problem with one of my wings I
installed the spar upside down. ( The bend angles are different but not
noted in the early manual ) I just flipped it over and started again.
Theres lots of room to drill around the existing holes.
Drew
At 08:46 AM 3/16/2004 -0900, you wrote:
ribDave, Thanks for your feedback.
Mine is #496 (new in 1995), and the front spar ends at that time were not
prepunched for the attach fitting (W119). I had also bought the newer MAM
and see that the front spar is prepunched for that now-days. I did talk to
Brian@Murphy about my problem and he acknowledged the possibility the holes
could be different between the two spar pieces. It is the simplest thing to
check for -- either a ruler, or laying one spar on top of the other. I am
the second owner of this project, so will just have to eat it on this. As a
12' long piece, it is expensive to ship of course. Brian advised that one
could trim the end off a front spar in a situation such as mine -- although
that would only work before following the MAM instructions that place the
W119 attach fittings in reference to the spar's end instead of the spar's
sureholes. To add insult to injury, MAM specifies this reference distance from
spar end to within a 1/32" measurement. Gad.
I don't want to sound like I'm bad-mouthing Murphy; the above is just simple
fact, and as my start on this project, it has been very frustrating, and a
little forboding as to other potential gotchas. I will be more wary as I
proceed.
BTW, Murhpy's web site shows corrections to the current MAM. Does anyone
know if there are corrections somewhere else that apply to the older MAM?
-Ben Ransom
-> I have looked at our wings and to me it looks like the 117s had to be
identical
-> and this would agree with the manual and my recollection. If you are
endthe
-> front spars you have are not exactly identical then you should speak to
MAM about
-> sending out a replacement. My sanity check was also to verify that both
ends of
-> the spar are punched to fit the front spar attach fitting (even though it
is not
-> used on the tip end). This means there is no left & right spar and the
distance
-> to this set of holes must be the same on both ends of the spar.
->
-> A good double check would be to give them the measurement from the end of
the
-> spar to the first set of (vertical line) rivet holes and get verified
which was
-> correct (although it seems like your "other" spar is correct). By your
front-on
-> photo I have doubts that the first set of holes is far enough from the
rib.of the
-> spar, the bolt holes look pretty close to the edge.
->
-> Clear as mud??
->
-> Hope this helps, let us know how you make out.
->
-> Dave R
-> www.elite583.cjb.net
->
-> bransom@dcsol.com wrote:
->
-> > Hi all,
-> > I've got a problem with connecting the front spar (W117) to the root
are-> > MAM says the W117s are identical, and then go thru instructions to
locate the
-> > fuselage attach fitting (W119), making the spar right (or left) handed.
-> >
-> > OK, so I did all that, and unfortunately, proceeded on to doing all the
-> > fittings to root rib, angle attach bracket, etc. After a few rivets
hadin,
-> > I realize that all the nose ribs will meet their locations on the front
spar
-> > 3/8" further down than they should. Checking for cause of the trouble,
I see
-> > that the two front spars (W117) were not identical out of the box: all
the
-> > prepunched holes are 3/8" offset on one compared to the other. If I
had noper
-> > chance done the above work with the other front spar, I would have
the-> > problems. At this point I see no good way out other than to order a new
-> > front spar. I'm pretty sure I don't have any basic mistakes, such as
*-------------------------------------------------------------------------> > angle attach bracket (W161) on the wrong side of the root rib, or,
perhaps
-> > the front spar on upside down (130deg angle on the bottom instead of
top). I
-> > put a couple pictures at
-> > http://mae.ucdavis.edu/ransom/BensAlbum ... 140010.JPG
-> > http://mae.ucdavis.edu/ransom/BensAlbum ... 140011.JPG
-> >
-> > If anyone sees anything I've goofed up, or suggestions to above, I'd
-> > appreciate input.
-> > Thanks,
-> > -Ben Ransom
-> >
-> >
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-> > Archives public username "rebel" password "builder"
-> > To contact the list admin, e-mail mike.davis@dcsol.com
-> >
Drew-*
->
-> --
-> David A. Ricker
-> Fall River, Nova Scotia
-> Canada
->
->
->
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front spar to root rib
Ben
I didn't like how the rivet line went on one of my front spars as it came up
against my .032 leading edge (my modification). I made another spar by
setting up a temporary metal break along the side of my work bench. I used
2 6' lengths of cheap piano hinge from local hardware store, screwed a
straight piece of 2X4 12' long to one side of the hinge and the other to the
side of the table. Screwed the new piece of alum to the top of the table
with a full length piece of wood with the edge along the required radius
line and screws thru the area where the lightening holes would eventually be
and bent the edge to the required angle. If I remember right, the alum is
.020 and very easy to bend. Someone shud be able to send u an 8" X 12'
piece rolled up in the mail. Just in case u wanted a new spar!
Steve W.
Rebel 637
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I didn't like how the rivet line went on one of my front spars as it came up
against my .032 leading edge (my modification). I made another spar by
setting up a temporary metal break along the side of my work bench. I used
2 6' lengths of cheap piano hinge from local hardware store, screwed a
straight piece of 2X4 12' long to one side of the hinge and the other to the
side of the table. Screwed the new piece of alum to the top of the table
with a full length piece of wood with the edge along the required radius
line and screws thru the area where the lightening holes would eventually be
and bent the edge to the required angle. If I remember right, the alum is
.020 and very easy to bend. Someone shud be able to send u an 8" X 12'
piece rolled up in the mail. Just in case u wanted a new spar!
Steve W.
Rebel 637
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front spar to root rib
Thanks all for your suggestions on this issue.
On the idea to just substitute and use the other spar, leaving this one for
the left wing, I plan to do the subtitution part of that. But the spar I'm
pulling off with wrong W119 attach holes is now botched at both ends because
the original owner had already made the mistake of putting it on upside down -
- I had corrected that mistake, but with the problem I described at the
beginning of this thread, it now has just too many holes!
Since I have all of the right wing yet to build, I won't necessarily buy the
second spar right away. I even kinda like the suggestion Steve had on making
the bending brake using the side of the workbench and piano hinges. We'll
see. Anyway, I'm now back at it on the right wing, and glad to be moving on.
-Ben
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On the idea to just substitute and use the other spar, leaving this one for
the left wing, I plan to do the subtitution part of that. But the spar I'm
pulling off with wrong W119 attach holes is now botched at both ends because
the original owner had already made the mistake of putting it on upside down -
- I had corrected that mistake, but with the problem I described at the
beginning of this thread, it now has just too many holes!
Since I have all of the right wing yet to build, I won't necessarily buy the
second spar right away. I even kinda like the suggestion Steve had on making
the bending brake using the side of the workbench and piano hinges. We'll
see. Anyway, I'm now back at it on the right wing, and glad to be moving on.
-Ben
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front spar to root rib
It worked surprisingly well. Everything must be straight and level. That's
what homebuilding is all about!
Steve W.
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what homebuilding is all about!
Steve W.
_________________________________________________________________From: bransom@dcsol.com
Reply-To: <murphy-rebel@dcsol.com>
To: murphy-rebel@dcsol.com
Subject: Re: front spar to root rib
Date: Wed, 17 Mar 2004 09:44:49 -0900
Thanks all for your suggestions on this issue.
On the idea to just substitute and use the other spar, leaving this one for
the left wing, I plan to do the subtitution part of that. But the spar I'm
pulling off with wrong W119 attach holes is now botched at both ends
because
the original owner had already made the mistake of putting it on upside
down -
- I had corrected that mistake, but with the problem I described at the
beginning of this thread, it now has just too many holes!
Since I have all of the right wing yet to build, I won't necessarily buy
the
second spar right away. I even kinda like the suggestion Steve had on
making
the bending brake using the side of the workbench and piano hinges. We'll
see. Anyway, I'm now back at it on the right wing, and glad to be moving
on.
-Ben
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front spar to root rib
Ben
I don't know about any of the gotcha's before our kit (Elite583), I'm surprised
you have to drill the front spar attachment points as these are critical for
position.
If you go for a new spar, make arrangements with Sameday courier to ship it
(ground), they are one of the only couriers who will pick up 12ft long parts in
Chiliwack and the price won't be too bad. Watch out for the trucking companies as
they charge an arm and both legs for the same thing. Ask MAM to pack the part for
shipping and they will take care of it.
Well, that's about all I can tell you!
Good luck
Dave
bransom@dcsol.com wrote:
David A. Ricker
Fall River, Nova Scotia
Canada
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I don't know about any of the gotcha's before our kit (Elite583), I'm surprised
you have to drill the front spar attachment points as these are critical for
position.
If you go for a new spar, make arrangements with Sameday courier to ship it
(ground), they are one of the only couriers who will pick up 12ft long parts in
Chiliwack and the price won't be too bad. Watch out for the trucking companies as
they charge an arm and both legs for the same thing. Ask MAM to pack the part for
shipping and they will take care of it.
Well, that's about all I can tell you!
Good luck
Dave
bransom@dcsol.com wrote:
--Dave, Thanks for your feedback.
Mine is #496 (new in 1995), and the front spar ends at that time were not
prepunched for the attach fitting (W119). I had also bought the newer MAM
and see that the front spar is prepunched for that now-days. I did talk to
Brian@Murphy about my problem and he acknowledged the possibility the holes
could be different between the two spar pieces. It is the simplest thing to
check for -- either a ruler, or laying one spar on top of the other. I am
the second owner of this project, so will just have to eat it on this. As a
12' long piece, it is expensive to ship of course. Brian advised that one
could trim the end off a front spar in a situation such as mine -- although
that would only work before following the MAM instructions that place the
W119 attach fittings in reference to the spar's end instead of the spar's rib
holes. To add insult to injury, MAM specifies this reference distance from
spar end to within a 1/32" measurement. Gad.
I don't want to sound like I'm bad-mouthing Murphy; the above is just simple
fact, and as my start on this project, it has been very frustrating, and a
little forboding as to other potential gotchas. I will be more wary as I
proceed.
BTW, Murhpy's web site shows corrections to the current MAM. Does anyone
know if there are corrections somewhere else that apply to the older MAM?
-Ben Ransom
-> I have looked at our wings and to me it looks like the 117s had to be
identical
-> and this would agree with the manual and my recollection. If you are sure
the
-> front spars you have are not exactly identical then you should speak to
MAM about
-> sending out a replacement. My sanity check was also to verify that both
ends of
-> the spar are punched to fit the front spar attach fitting (even though it
is not
-> used on the tip end). This means there is no left & right spar and the
distance
-> to this set of holes must be the same on both ends of the spar.
->
-> A good double check would be to give them the measurement from the end of
the
-> spar to the first set of (vertical line) rivet holes and get verified
which was
-> correct (although it seems like your "other" spar is correct). By your
front-on
-> photo I have doubts that the first set of holes is far enough from the end
of the
-> spar, the bolt holes look pretty close to the edge.
->
-> Clear as mud??
->
-> Hope this helps, let us know how you make out.
->
-> Dave R
-> www.elite583.cjb.net
->
-> bransom@dcsol.com wrote:
->
-> > Hi all,
-> > I've got a problem with connecting the front spar (W117) to the root rib.
-> > MAM says the W117s are identical, and then go thru instructions to
locate the
-> > fuselage attach fitting (W119), making the spar right (or left) handed.
-> >
-> > OK, so I did all that, and unfortunately, proceeded on to doing all the
-> > fittings to root rib, angle attach bracket, etc. After a few rivets are
in,
-> > I realize that all the nose ribs will meet their locations on the front
spar
-> > 3/8" further down than they should. Checking for cause of the trouble,
I see
-> > that the two front spars (W117) were not identical out of the box: all
the
-> > prepunched holes are 3/8" offset on one compared to the other. If I had
per
-> > chance done the above work with the other front spar, I would have had no
-> > problems. At this point I see no good way out other than to order a new
-> > front spar. I'm pretty sure I don't have any basic mistakes, such as the
-> > angle attach bracket (W161) on the wrong side of the root rib, or,
perhaps
-> > the front spar on upside down (130deg angle on the bottom instead of
top). I
-> > put a couple pictures at
-> > http://mae.ucdavis.edu/ransom/BensAlbum ... 140010.JPG
-> > http://mae.ucdavis.edu/ransom/BensAlbum ... 140011.JPG
-> >
-> > If anyone sees anything I've goofed up, or suggestions to above, I'd
-> > appreciate input.
-> > Thanks,
-> > -Ben Ransom
-> >
-> > *------------------------------------------------------------------------
-*
-> > To unsubscribe from this list go to:
-> > https://www.dcsol.com/public/code/html-subscribe.wcx
-> > Archives located at https://www.dcsol.com/default.htm
-> > Archives public username "rebel" password "builder"
-> > To contact the list admin, e-mail mike.davis@dcsol.com
-> > *------------------------------------------------------------------------
-*
->
-> --
-> David A. Ricker
-> Fall River, Nova Scotia
-> Canada
->
->
->
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David A. Ricker
Fall River, Nova Scotia
Canada
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front spar to root rib
I've also used the left spar to replace what I thought was a major goof.
I've also considered flipping it but since the doubler had been installed,
there'd be lots of little holes on the tip end of the left wing. Would this
be a problem?
----- Original Message -----
From: "Drew Dalgleish" <drewjan@cabletv.on.ca>
To: <murphy-rebel@dcsol.com>
Sent: Tuesday, March 16, 2004 8:40 PM
Subject: Re: front spar to root rib
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I've also considered flipping it but since the doubler had been installed,
there'd be lots of little holes on the tip end of the left wing. Would this
be a problem?
----- Original Message -----
From: "Drew Dalgleish" <drewjan@cabletv.on.ca>
To: <murphy-rebel@dcsol.com>
Sent: Tuesday, March 16, 2004 8:40 PM
Subject: Re: front spar to root rib
MAMBen If you're working on the first wing why not just use that spar for the
other wing where your messed up holes will be at the outboard end and
shouldn't affect anything. I had a similar problem with one of my wings I
installed the spar upside down. ( The bend angles are different but not
noted in the early manual ) I just flipped it over and started again.
Theres lots of room to drill around the existing holes.
Drew
At 08:46 AM 3/16/2004 -0900, you wrote:Dave, Thanks for your feedback.
Mine is #496 (new in 1995), and the front spar ends at that time were not
prepunched for the attach fitting (W119). I had also bought the newer
toand see that the front spar is prepunched for that now-days. I did talk
holesBrian@Murphy about my problem and he acknowledged the possibility the
tocould be different between the two spar pieces. It is the simplest thing
amcheck for -- either a ruler, or laying one spar on top of the other. I
As athe second owner of this project, so will just have to eat it on this.
one12' long piece, it is expensive to ship of course. Brian advised that
althoughcould trim the end off a front spar in a situation such as mine --
fromribthat would only work before following the MAM instructions that place the
W119 attach fittings in reference to the spar's end instead of the spar'sholes. To add insult to injury, MAM specifies this reference distance
simplespar end to within a 1/32" measurement. Gad.
I don't want to sound like I'm bad-mouthing Murphy; the above is just
afact, and as my start on this project, it has been very frustrating, and
tosurelittle forboding as to other potential gotchas. I will be more wary as I
proceed.
BTW, Murhpy's web site shows corrections to the current MAM. Does anyone
know if there are corrections somewhere else that apply to the older MAM?
-Ben Ransom
-> I have looked at our wings and to me it looks like the 117s had to be
identical
-> and this would agree with the manual and my recollection. If you arethe
-> front spars you have are not exactly identical then you should speak
bothMAM about
-> sending out a replacement. My sanity check was also to verify that
itends of
-> the spar are punched to fit the front spar attach fitting (even though
theis not
-> used on the tip end). This means there is no left & right spar and
ofdistance
-> to this set of holes must be the same on both ends of the spar.
->
-> A good double check would be to give them the measurement from the end
yourthe
-> spar to the first set of (vertical line) rivet holes and get verified
which was
-> correct (although it seems like your "other" spar is correct). By
handed.endfront-on
-> photo I have doubts that the first set of holes is far enough from therib.of the
-> spar, the bolt holes look pretty close to the edge.
->
-> Clear as mud??
->
-> Hope this helps, let us know how you make out.
->
-> Dave R
-> www.elite583.cjb.net
->
-> bransom@dcsol.com wrote:
->
-> > Hi all,
-> > I've got a problem with connecting the front spar (W117) to the root-> > MAM says the W117s are identical, and then go thru instructions to
locate the
-> > fuselage attach fitting (W119), making the spar right (or left)
the-> >
-> > OK, so I did all that, and unfortunately, proceeded on to doing all
frontare-> > fittings to root rib, angle attach bracket, etc. After a few rivetsin,
-> > I realize that all the nose ribs will meet their locations on the
trouble,spar
-> > 3/8" further down than they should. Checking for cause of the
allI see
-> > that the two front spars (W117) were not identical out of the box:
newhadthe
-> > prepunched holes are 3/8" offset on one compared to the other. If Ihad noper
-> > chance done the above work with the other front spar, I would have-> > problems. At this point I see no good way out other than to order a
as-> > front spar. I'm pretty sure I don't have any basic mistakes, such
*-------------------------------------------------------------------------*the*-------------------------------------------------------------------------> > angle attach bracket (W161) on the wrong side of the root rib, or,
perhaps
-> > the front spar on upside down (130deg angle on the bottom instead of
top). I
-> > put a couple pictures at
-> > http://mae.ucdavis.edu/ransom/BensAlbum ... 140010.JPG
-> > http://mae.ucdavis.edu/ransom/BensAlbum ... 140011.JPG
-> >
-> > If anyone sees anything I've goofed up, or suggestions to above, I'd
-> > appreciate input.
-> > Thanks,
-> > -Ben Ransom
-> >
-> >*-------------------------------------------------------------------------*
-> > To unsubscribe from this list go to:
-> > https://www.dcsol.com/public/code/html-subscribe.wcx
-> > Archives located at https://www.dcsol.com/default.htm
-> > Archives public username "rebel" password "builder"
-> > To contact the list admin, e-mail mike.davis@dcsol.com
-> >*-------------------------------------------------------------------------*-*
->
-> --
-> David A. Ricker
-> Fall River, Nova Scotia
-> Canada
->
->
->
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Drew
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front spar to root rib
No, considering that you can cut out any of the last two bays leading edge
completely... for landing light installation!
Wayne
----- Original Message -----
From: "Mike Hopper" <mahopper@telusplanet.net>
To: <murphy-rebel@dcsol.com>
Sent: Sunday, March 21, 2004 1:35 PM
Subject: Re: front spar to root rib
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completely... for landing light installation!
Wayne
----- Original Message -----
From: "Mike Hopper" <mahopper@telusplanet.net>
To: <murphy-rebel@dcsol.com>
Sent: Sunday, March 21, 2004 1:35 PM
Subject: Re: front spar to root rib
thisI've also considered flipping it but since the doubler had been installed,
there'd be lots of little holes on the tip end of the left wing. Would
be a problem?
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front spar to root rib
Thank you Wayne, that sure helps!
----- Original Message -----
From: "Wayne G. O'Shea" <oifa@irishfield.on.ca>
To: <murphy-rebel@dcsol.com>
Sent: Sunday, March 21, 2004 11:46 AM
Subject: Re: front spar to root rib
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----- Original Message -----
From: "Wayne G. O'Shea" <oifa@irishfield.on.ca>
To: <murphy-rebel@dcsol.com>
Sent: Sunday, March 21, 2004 11:46 AM
Subject: Re: front spar to root rib
installed,No, considering that you can cut out any of the last two bays leading edge
completely... for landing light installation!
Wayne
----- Original Message -----
From: "Mike Hopper" <mahopper@telusplanet.net>
To: <murphy-rebel@dcsol.com>
Sent: Sunday, March 21, 2004 1:35 PM
Subject: Re: front spar to root rib
I've also considered flipping it but since the doubler had been
*-------------------------------------------------------------------------*thisthere'd be lots of little holes on the tip end of the left wing. Wouldbe a problem?
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