Rebel Door Plunger Assembly Question

[Terry Dazey]

Hello Again Rebel Group:

I have a question for you building Rebel 662 Door Plunger Assembly

I am not sure what the specifications of the (D-12) tube that goes into
the door latch plunger is (I have no D-12 in inventory). It looks like I
have two choices in my stock: 1/4 inch O.D. OR 3/16 O.D. (D-11)
material. See Chapter 21, Figure 23.3.10.

HOWEVER . . .

The 1/4 inch O.D. material will fit in the Delrin Plunger 1/4 inch wide
machined slot BUT has I.D. larger than the 1/8 inch rivet that is
suppose to hold it in place.

The 3/6 inch O.D. material is a bit loose in the Delrin Plunger machined
slot and has a smaller I.D. than the 1/8 inch rivet, consequently, if
this is what I should use, the I.D. will need to be drilled to #30 for
the rivet to fit.

Which tube material is correct to use?

Thanks in advance for any information.

Terry Dazey
Rebel 662
Sumner, Washington USA





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[Wayne G. O'Shea]

It's just there to hold the spring back. Just reworked those on Howard's
doors last week and it's indeed 3/16 OD x 1/8ID. While the piece of tube is
still long run your #30 bit down the tube. Then make your slices and clean
them up enough to get the rivet in again.

Wayne

----- Original Message -----
From: "Terry Dazey" <dazey@earthlink.net>
To: "Murphy Group" <rebel-builders@dcsol.com>
Sent: Thursday, April 14, 2005 1:38 PM
Subject: Rebel Door Plunger Assembly Question

Hello Again Rebel Group:

I have a question for you building Rebel 662 Door Plunger Assembly

I am not sure what the specifications of the (D-12) tube that goes into
the door latch plunger is (I have no D-12 in inventory). It looks like I
have two choices in my stock: 1/4 inch O.D. OR 3/16 O.D. (D-11)
material. See Chapter 21, Figure 23.3.10.

HOWEVER . . .

The 1/4 inch O.D. material will fit in the Delrin Plunger 1/4 inch wide
machined slot BUT has I.D. larger than the 1/8 inch rivet that is
suppose to hold it in place.

The 3/6 inch O.D. material is a bit loose in the Delrin Plunger machined
slot and has a smaller I.D. than the 1/8 inch rivet, consequently, if
this is what I should use, the I.D. will need to be drilled to #30 for
the rivet to fit.

Which tube material is correct to use?

Thanks in advance for any information.

Terry Dazey
Rebel 662
Sumner, Washington USA





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