Do you want this big green box to go away? Well here's how...

Click here for full update

Wildcat! photo archives restored.

Click here for full update

Donors can now disable ads.

Click here for instructions

Add yourself to the user map.

Click here for instructions

[rebel-builders] O-320 Exhaust valve guide wear

Converted from Wildcat! database. (read only)
Curtis Langholz

[rebel-builders] O-320 Exhaust valve guide wear

Post by Curtis Langholz » Sun Feb 19, 2012 8:06 pm

Wayne,
You are correct about the old cars and needing the lead for lubricant. I had an older Chevy that that the valve seats got pounded so bad the valves were recessed into the heads from not having leaded gas with the non hardened valve seats.
Curtis
From: oifa@irishfield.on.ca
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
Date: Sat, 16 Oct 2010 16:55:51 -0400

Thanks for the info Tom. Some good stuff there that will all be discussed at
the engine shop on Monday.

As for the lead being a lubricant... if I don't run lead in my old cars
engines the valve seats would be toast in no time. Newer cars that run
unleaded have hardened valve seats and why I consider lead a "lubricant".
Maybe I've got it wrong... but what I've been told for decades.

Wayne

----- Original Message -----
From: <thtonner@mymts.net>
To: "Murphy Mailing list" <rebel-builders@dcsol.com>
Sent: Saturday, October 16, 2010 11:53 AM
Subject: RE: [rebel-builders] O-320 Exhaust valve guide wear

Hi guys, just thought I'd add my bit.

Lead is NOT used as a lubricant for exhaust valves - It is strictly there
to as an octane booster. Lead suppresses the the tendency for gasoline to
detonate in higher compression engines (i.e. anti-knock). I don't know
where the rumour started that it was added to lubricate valves.

The only time I had problems with exhaust valves sticking was on an older
C-85 after I started burning mogas. Having said that I switched back to
Avgas and it stuck on me again.

Interesting note that 80/87 has 0.5 ppm lead and 100LL has 2ppm.

You may also want to check that the exhaust valve guides were changed to a
Ni-Resist steel and are njot aluminum bronze.

Note the following excerpt from Avweb. it is for the O-470, but I suspect
the same guides are used on smaller engines. Hope this helps...

Older O-470 cylinders were equipped with aluminum-bronze intake and
exhaust valve guides. And while the intake guide performed well and is, in
fact, still used today, the exhaust guide didn't hold up to the heat
created in the exhaust port. When 100LL fuel was used, the exhaust guides
failed even faster due to the prolonged burning process of higher octane
fuels. The exhaust valve guide was then changed to a Ni-Resist steel guide
which is better suited to the higher temperatures encountered. After some
years of success with the Nitralloy guide in the 520 series engines, the
0-470 was given the option of using the same top end parts as the 520. As
a result, the use of the pre-sized Nitralloy guide, pre-sized
aluminum-bronze intake guide (with seal) and improved four-ring pistons
became the standard at engine overhaul.
In recent years, the Nitralloy guide has been replaced with a new version
of the old Ni-Resist guide due to some concerns about accelerated stem
wear and isolated cases of valve sticking due to corrosion in the guides
of inactive engines. TCM's SB #M90-13 talks about the corrosive
environment in which exhaust valves must operate and states that
accelerated stem wear is caused by these elements. More to the point would
be the elevated temperature the working Nitralloy guide creates by virtue
of the nitrided surface on the guide's inside diameter. This higher
temperature tends to flash (carbonize) the lubricating oil - especially at
shutdown - and can cause immediate and permanent valve seizure in the
guide.
Current issues of TCM's SB #M85-8 and #M85-19 define the options for
superseded piston assemblies and valve guide combinations. It's important
to be aware that older, outdated parts can still be purchased but they are
probably not the best option given the expectations put on our engines
today.


Tom Tonner
Date: Fri, 15 Oct 2010 20:27:48 -0700
From: im_planecrazy@yahoo.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com

Thanks Wayne! I do remember that now. I knew I was forgetting something.
Keith

--- On Fri, 10/15/10, Wayne G. O'Shea <oifa@irishfield.on.ca> wrote:


From: Wayne G. O'Shea <oifa@irishfield.on.ca>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Friday, October 15, 2010, 10:23 PM


Yes lead is a lubricant to protect the valve seats... but it's content is
way too high in 100LL as Ken has pointed out and it becomes a valve
"sticking" and wearing problem.

----- Original Message -----
From: "Keith Leitch" <im_planecrazy@yahoo.com>
To: <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 11:18 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear



-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------










-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------






-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------

Keith Leitch

[rebel-builders] O-320 Exhaust valve guide wear

Post by Keith Leitch » Sun Feb 19, 2012 8:06 pm

Being an old hot rodder from many years ago....I seem to recall it (lead) acts more like a "cushion" as far as the valve seats are concerned. You guys will have to give me a little lee way here....."ol farts" disease and I am doing my best to pull this info out of what little memory I have. ;)
Keith

--- On Sat, 10/16/10, Wayne G. O'Shea <oifa@irishfield.on.ca> wrote:


From: Wayne G. O'Shea <oifa@irishfield.on.ca>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Saturday, October 16, 2010, 3:55 PM


Thanks for the info Tom. Some good stuff there that will all be discussed at
the engine shop on Monday.

As for the lead being a lubricant... if I don't run lead in my old cars
engines the valve seats would be toast in no time. Newer cars that run
unleaded have hardened valve seats and why I consider lead a "lubricant".
Maybe I've got it wrong... but what I've been told for decades.

Wayne

----- Original Message -----
From: <thtonner@mymts.net>
To: "Murphy Mailing list" <rebel-builders@dcsol.com>
Sent: Saturday, October 16, 2010 11:53 AM
Subject: RE: [rebel-builders] O-320 Exhaust valve guide wear


[quote]
Hi guys,

Wayne G. O'Shea

[rebel-builders] O-320 Exhaust valve guide wear

Post by Wayne G. O'Shea » Sun Feb 19, 2012 8:06 pm

Thanks Keith.. all I know is that lead keeps my '69 Bee and '70 Bird's
magnum/super commando engines alive and well !

----- Original Message -----
From: "Keith Leitch" <im_planecrazy@yahoo.com>
To: <rebel-builders@dcsol.com>
Sent: Saturday, October 16, 2010 9:37 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

Being an old hot rodder from many years ago....I seem to recall it (lead)
acts more like a "cushion" as far as the valve seats are concerned. You
guys will have to give me a little lee way here....."ol farts" disease and
I am doing my best to pull this info out of what little memory I have. ;)
Keith

--- On Sat, 10/16/10, Wayne G. O'Shea <oifa@irishfield.on.ca> wrote:


From: Wayne G. O'Shea <oifa@irishfield.on.ca>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Saturday, October 16, 2010, 3:55 PM


Thanks for the info Tom. Some good stuff there that will all be discussed
at
the engine shop on Monday.

As for the lead being a lubricant... if I don't run lead in my old cars
engines the valve seats would be toast in no time. Newer cars that run
unleaded have hardened valve seats and why I consider lead a "lubricant".
Maybe I've got it wrong... but what I've been told for decades.

Wayne

----- Original Message -----
From: <thtonner@mymts.net>
To: "Murphy Mailing list" <rebel-builders@dcsol.com>
Sent: Saturday, October 16, 2010 11:53 AM
Subject: RE: [rebel-builders] O-320 Exhaust valve guide wear

Hi guys, just thought I'd add my bit.

Lead is NOT used as a lubricant for exhaust valves - It is strictly there
to as an octane booster. Lead suppresses the the tendency for gasoline to
detonate in higher compression engines (i.e. anti-knock). I don't know
where the rumour started that it was added to lubricate valves.

The only time I had problems with exhaust valves sticking was on an older
C-85 after I started burning mogas. Having said that I switched back to
Avgas and it stuck on me again.

Interesting note that 80/87 has 0.5 ppm lead and 100LL has 2ppm.

You may also want to check that the exhaust valve guides were changed to
a
Ni-Resist steel and are njot aluminum bronze.

Note the following excerpt from Avweb. it is for the O-470, but I suspect
the same guides are used on smaller engines. Hope this helps...

Older O-470 cylinders were equipped with aluminum-bronze intake and
exhaust valve guides. And while the intake guide performed well and is,
in
fact, still used today, the exhaust guide didn't hold up to the heat
created in the exhaust port. When 100LL fuel was used, the exhaust guides
failed even faster due to the prolonged burning process of higher octane
fuels. The exhaust valve guide was then changed to a Ni-Resist steel
guide
which is better suited to the higher temperatures encountered. After some
years of success with the Nitralloy guide in the 520 series engines, the
0-470 was given the option of using the same top end parts as the 520. As
a result, the use of the pre-sized Nitralloy guide, pre-sized
aluminum-bronze intake guide (with seal) and improved four-ring pistons
became the standard at engine overhaul.
In recent years, the Nitralloy guide has been replaced with a new version
of the old Ni-Resist guide due to some concerns about accelerated stem
wear and isolated cases of valve sticking due to corrosion in the guides
of inactive engines. TCM's SB #M90-13 talks about the corrosive
environment in which exhaust valves must operate and states that
accelerated stem wear is caused by these elements. More to the point
would
be the elevated temperature the working Nitralloy guide creates by virtue
of the nitrided surface on the guide's inside diameter. This higher
temperature tends to flash (carbonize) the lubricating oil - especially
at
shutdown - and can cause immediate and permanent valve seizure in the
guide.
Current issues of TCM's SB #M85-8 and #M85-19 define the options for
superseded piston assemblies and valve guide combinations. It's important
to be aware that older, outdated parts can still be purchased but they
are
probably not the best option given the expectations put on our engines
today.


Tom Tonner
Date: Fri, 15 Oct 2010 20:27:48 -0700
From: im_planecrazy@yahoo.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com

Thanks Wayne! I do remember that now. I knew I was forgetting something.
Keith

--- On Fri, 10/15/10, Wayne G. O'Shea <oifa@irishfield.on.ca> wrote:


From: Wayne G. O'Shea <oifa@irishfield.on.ca>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Friday, October 15, 2010, 10:23 PM


Yes lead is a lubricant to protect the valve seats... but it's content
is
way too high in 100LL as Ken has pointed out and it becomes a valve
"sticking" and wearing problem.

----- Original Message -----
From: "Keith Leitch" <im_planecrazy@yahoo.com>
To: <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 11:18 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear



-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------










-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------










-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------

Keith Leitch

[rebel-builders] O-320 Exhaust valve guide wear

Post by Keith Leitch » Sun Feb 19, 2012 8:06 pm

LOL...Well, wayne I have been drooling over those everytime I visited your site. Buddy of mine just got finished restoring a GTX. I thought you had sold one of them. I was more of a Mustang guy, Couple of Mach I's, one being a Cobra Jet.

Wayne G. O'Shea

[rebel-builders] O-320 Exhaust valve guide wear

Post by Wayne G. O'Shea » Sun Feb 19, 2012 8:06 pm

Still got them both Keith. My father bought the Bee new off the showroom
floor. I picked up the Bird in '89 out of Texas.

http://www.irishfield.on.ca/gallery/bee1.jpg

http://www.irishfield.on.ca/gallery/bird/3-bird.jpg


----- Original Message -----
From: "Keith Leitch" <im_planecrazy@yahoo.com>
To: <rebel-builders@dcsol.com>
Sent: Saturday, October 16, 2010 9:53 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

LOL...Well, wayne I have been drooling over those everytime I visited your
site. Buddy of mine just got finished restoring a GTX. I thought you had
sold one of them. I was more of a Mustang guy, Couple of Mach I's, one
being a Cobra Jet. My 67 Mustang had a small block Shelby engine it that
was removed from the teams stock car after they changed the cubic inches
to a different class. :) Still have a '59 Vette I have owned for 30+ years
also. Of course the son thinks he should have it. :)
Keith
--- On Sat, 10/16/10, Wayne G. O'Shea <oifa@irishfield.on.ca> wrote:


From: Wayne G. O'Shea <oifa@irishfield.on.ca>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Saturday, October 16, 2010, 8:45 PM


Thanks Keith.. all I know is that lead keeps my '69 Bee and '70 Bird's
magnum/super commando engines alive and well !

----- Original Message -----
From: "Keith Leitch" <im_planecrazy@yahoo.com>
To: <rebel-builders@dcsol.com>
Sent: Saturday, October 16, 2010 9:37 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

Being an old hot rodder from many years ago....I seem to recall it (lead)
acts more like a "cushion" as far as the valve seats are concerned. You
guys will have to give me a little lee way here....."ol farts" disease
and
I am doing my best to pull this info out of what little memory I have. ;)
Keith

--- On Sat, 10/16/10, Wayne G. O'Shea <oifa@irishfield.on.ca> wrote:


From: Wayne G. O'Shea <oifa@irishfield.on.ca>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Saturday, October 16, 2010, 3:55 PM


Thanks for the info Tom. Some good stuff there that will all be discussed
at
the engine shop on Monday.

As for the lead being a lubricant... if I don't run lead in my old cars
engines the valve seats would be toast in no time. Newer cars that run
unleaded have hardened valve seats and why I consider lead a "lubricant".
Maybe I've got it wrong... but what I've been told for decades.

Wayne

----- Original Message -----
From: <thtonner@mymts.net>
To: "Murphy Mailing list" <rebel-builders@dcsol.com>
Sent: Saturday, October 16, 2010 11:53 AM
Subject: RE: [rebel-builders] O-320 Exhaust valve guide wear

Hi guys, just thought I'd add my bit.

Lead is NOT used as a lubricant for exhaust valves - It is strictly
there
to as an octane booster. Lead suppresses the the tendency for gasoline
to
detonate in higher compression engines (i.e. anti-knock). I don't know
where the rumour started that it was added to lubricate valves.

The only time I had problems with exhaust valves sticking was on an
older
C-85 after I started burning mogas. Having said that I switched back to
Avgas and it stuck on me again.

Interesting note that 80/87 has 0.5 ppm lead and 100LL has 2ppm.

You may also want to check that the exhaust valve guides were changed to
a
Ni-Resist steel and are njot aluminum bronze.

Note the following excerpt from Avweb. it is for the O-470, but I
suspect
the same guides are used on smaller engines. Hope this helps...

Older O-470 cylinders were equipped with aluminum-bronze intake and
exhaust valve guides. And while the intake guide performed well and is,
in
fact, still used today, the exhaust guide didn't hold up to the heat
created in the exhaust port. When 100LL fuel was used, the exhaust
guides
failed even faster due to the prolonged burning process of higher octane
fuels. The exhaust valve guide was then changed to a Ni-Resist steel
guide
which is better suited to the higher temperatures encountered. After
some
years of success with the Nitralloy guide in the 520 series engines, the
0-470 was given the option of using the same top end parts as the 520.
As
a result, the use of the pre-sized Nitralloy guide, pre-sized
aluminum-bronze intake guide (with seal) and improved four-ring pistons
became the standard at engine overhaul.
In recent years, the Nitralloy guide has been replaced with a new
version
of the old Ni-Resist guide due to some concerns about accelerated stem
wear and isolated cases of valve sticking due to corrosion in the guides
of inactive engines. TCM's SB #M90-13 talks about the corrosive
environment in which exhaust valves must operate and states that
accelerated stem wear is caused by these elements. More to the point
would
be the elevated temperature the working Nitralloy guide creates by
virtue
of the nitrided surface on the guide's inside diameter. This higher
temperature tends to flash (carbonize) the lubricating oil - especially
at
shutdown - and can cause immediate and permanent valve seizure in the
guide.
Current issues of TCM's SB #M85-8 and #M85-19 define the options for
superseded piston assemblies and valve guide combinations. It's
important
to be aware that older, outdated parts can still be purchased but they
are
probably not the best option given the expectations put on our engines
today.


Tom Tonner


-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------










-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------










-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------


allen.hewko

[rebel-builders] O-320 Exhaust valve guide wear

Post by allen.hewko » Sun Feb 19, 2012 8:06 pm

I use Shell Vmax (premium) mogas (Canada), it has no alcohol in it. I have
been mixing it with 100LL at varying rates with no issues so far. I have had
some plug fouling when running straight avgas for longer periods. I am
running one P-mag electronic ignition, with NGK irridium plugs, and I am able
to lean more before running rough. I am very happy with the P-mag ignition.

Allen
R151

On 10/16/2010 4:46 AM, im_planecrazy@yahoo.com wrote to rebel-builders:

-> Ken,
-> I am "lucky" also in that aspect. Here in MN there are several places that
still have premium mo-gas without that dreadful ethanol!!! It is sold mostly
for "colector cars, snowmobiles, etc." and lucky for me it is somewhat easy
to find. $3.00/gal vs.$4.50-5.50 for 100LL within 100 ,ile radius of my place. I
live nearly 30 miles from the airport so it is much easier for me to run up to
the local country store and get fuel than an hour to town and back. Generally
the only time 100LL is used by me is when I am away from home. Been
flying on auto gas for 24 years without any issues.
-> Keith
->
-> --- On Sat, 10/16/10, Ken <klehman@albedo.net> wrote:
->
->
-> From: Ken <klehman@albedo.net>
-> Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
-> To: rebel-builders@dcsol.com
-> Date: Saturday, October 16, 2010, 7:33 AM
->
->
-> If I had to use avgas (in any engine) I would definitely use something
-> like Decalin lead scavenger from aircraft spruce in the fuel.
-> Fortunately so far Ontario still has premium mogas without alcohol.
-> Ken
->
-> Keith Leitch wrote:
-> > I fly two different planes and the Champ with a Lyc O-235 does not
have the fouling problem. Had this plane for 5 years and never had an issue
with plug fouling running mo-gas with the occasional 100LL put in if on a
cross country. The 172 with the Continental on the other hand is VERY
suseptible to fouling...even with very strict leaning procedures.
-> > A change of plug may help....darn thing has 12 spark plugs though!!! ;)
-> >

Wayne G. O'Shea

[rebel-builders] O-320 Exhaust valve guide wear

Post by Wayne G. O'Shea » Sun Feb 19, 2012 8:06 pm

I just noticed today that Leavens assembled my engine wrong. My rocker arms,
that have the extra oiling dribbling hole, are on the intake valves on every
cylinder.. not the exhaust valves where they are supposed to be!

%*^#%&*#&*^#&*%*

----- Original Message -----
From: <allen.hewko@dcsol.com>
To: <rebel-builders@dcsol.com>
Sent: Sunday, October 17, 2010 1:47 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear


[quote]I use Shell Vmax (premium) mogas (Canada), it has no alcohol in it. I have
been mixing it with 100LL at varying rates with no issues so far. I have
had
some plug fouling when running straight avgas for longer periods. I am
running one P-mag electronic ignition, with NGK irridium plugs, and I am
able
to lean more before running rough. I am very happy with the P-mag
ignition.

Allen
R151

On 10/16/2010 4:46 AM, im_planecrazy@yahoo.com wrote to rebel-builders:

-> Ken,
-> I am "lucky" also in that aspect. Here in MN there are several places
that
still have premium mo-gas without that dreadful ethanol!!! It is sold
mostly
for "colector cars, snowmobiles, etc." and lucky for me it is somewhat
easy
to find. $3.00/gal vs.$4.50-5.50 for 100LL within 100 ,ile radius of my
place. I
live nearly 30 miles from the airport so it is much easier for me to run
up to
the local country store and get fuel than an hour to town and back.
Generally
the only time 100LL is used by me is when I am away from home. Been
flying on auto gas for 24 years without any issues.
-> Keith
->
-> --- On Sat, 10/16/10, Ken <klehman@albedo.net> wrote:
->
->
-> From: Ken <klehman@albedo.net>
-> Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
-> To: rebel-builders@dcsol.com
-> Date: Saturday, October 16, 2010, 7:33 AM
->
->
-> If I had to use avgas (in any engine) I would definitely use something
-> like Decalin lead scavenger from aircraft spruce in the fuel.
-> Fortunately so far Ontario still has premium mogas without alcohol.
-> Ken
->
-> Keith Leitch wrote:
-> > I fly two different planes and the Champ with a Lyc O-235 does not
have the fouling problem. Had this plane for 5 years and never had an
issue
with plug fouling running mo-gas with the occasional 100LL put in if on a
cross country. The 172 with the Continental on the other hand is VERY
suseptible to fouling...even with very strict leaning procedures.
-> > A change of plug may help....darn thing has 12 spark plugs though!!!
;)
-> >

Dick Wampach

[rebel-builders] O-320 Exhaust valve guide wear

Post by Dick Wampach » Sun Feb 19, 2012 8:06 pm

Wayne: that would give good reason for your early failure. Proper oil
circulation is a big part of cooling an engine.
%*^#%&*#&*^#&*%* %*^#%&*#&*^#&*%* (double darn!)

Sort of on the subject of LEAD; Continental O-200's... When 80/87 no longer
was available and 100/130 and 100LL was to be the only thing to use TCM did
come out with a recommendation that at OH change the exh valves and seats to
a different angle. I believe it was from 30* to 45* (I could have that
backwards). This was their only recommended fix for going to the higher
Octane level. So I ASSUME that was to reduce the harm from a slower longer
burn in the cyl's and more flames across the valve. I don't know if the
amount of lead was a factor.

Dick Wampach SR-108

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf Of Wayne
G. O'Shea
Sent: Sunday, October 17, 2010 10:57 AM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear


I just noticed today that Leavens assembled my engine wrong. My rocker arms,

that have the extra oiling dribbling hole, are on the intake valves on every

cylinder.. not the exhaust valves where they are supposed to be!

%*^#%&*#&*^#&*%*




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------

Ken

[rebel-builders] O-320 Exhaust valve guide wear

Post by Ken » Sun Feb 19, 2012 8:06 pm

I didn't know that about the 0-200. I'd guess they were after increased
seat contact area.

For the curious, if you google something like "octane rating flame
speed" you will likely convince yourself that flame speed is only
vaguely (if at all) related to octane rating. Higher octane fuel may
well burn faster than lower octane fuel which is neither intuitive or in
line with most simplified explanations. Nor is it always the case. High
octane is high knock resistance which can be thought of as fast complete
combustion leaving little end gas (slow burning molecules) available to
auto ignite or detonate spontaneously before the flame front gets to them.

Similarly the over simplified explanation of calling lead a lubricant
has misled more than it has educated. Indeed most lead is used to raise
octane. A small amount of lead will resist microwelding of soft valve
seats and resultant seat recession. I think it is fair to call that
specific thing lubrication but there are substantial negative effects to
lead that are then overlooked.

Ken

Dick Wampach wrote:
Wayne: that would give good reason for your early failure. Proper oil
circulation is a big part of cooling an engine.
%*^#%&*#&*^#&*%* %*^#%&*#&*^#&*%* (double darn!)

Sort of on the subject of LEAD; Continental O-200's... When 80/87 no longer
was available and 100/130 and 100LL was to be the only thing to use TCM did
come out with a recommendation that at OH change the exh valves and seats to
a different angle. I believe it was from 30* to 45* (I could have that
backwards). This was their only recommended fix for going to the higher
Octane level. So I ASSUME that was to reduce the harm from a slower longer
burn in the cyl's and more flames across the valve. I don't know if the
amount of lead was a factor.

Dick Wampach SR-108

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf Of Wayne
G. O'Shea
Sent: Sunday, October 17, 2010 10:57 AM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear


I just noticed today that Leavens assembled my engine wrong. My rocker arms,

that have the extra oiling dribbling hole, are on the intake valves on every

cylinder.. not the exhaust valves where they are supposed to be!

%*^#%&*#&*^#&*%*

-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------

Curtis Langholz

[rebel-builders] O-320 Exhaust valve guide wear

Post by Curtis Langholz » Sun Feb 19, 2012 8:06 pm

I think this one runs on unleaded.

Curtis

Date: Sun, 17 Oct 2010 20:31:20 -0400
From: klehman@albedo.net
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

I didn't know that about the 0-200. I'd guess they were after increased
seat contact area.

For the curious, if you google something like "octane rating flame
speed" you will likely convince yourself that flame speed is only
vaguely (if at all) related to octane rating. Higher octane fuel may
well burn faster than lower octane fuel which is neither intuitive or in
line with most simplified explanations. Nor is it always the case. High
octane is high knock resistance which can be thought of as fast complete
combustion leaving little end gas (slow burning molecules) available to
auto ignite or detonate spontaneously before the flame front gets to them.

Similarly the over simplified explanation of calling lead a lubricant
has misled more than it has educated. Indeed most lead is used to raise
octane. A small amount of lead will resist microwelding of soft valve
seats and resultant seat recession. I think it is fair to call that
specific thing lubrication but there are substantial negative effects to
lead that are then overlooked.

Ken

Dick Wampach wrote:
Wayne: that would give good reason for your early failure. Proper oil
circulation is a big part of cooling an engine.
%*^#%&*#&*^#&*%* %*^#%&*#&*^#&*%* (double darn!)

Sort of on the subject of LEAD; Continental O-200's... When 80/87 no longer
was available and 100/130 and 100LL was to be the only thing to use TCM did
come out with a recommendation that at OH change the exh valves and seats to
a different angle. I believe it was from 30* to 45* (I could have that
backwards). This was their only recommended fix for going to the higher
Octane level. So I ASSUME that was to reduce the harm from a slower longer
burn in the cyl's and more flames across the valve. I don't know if the
amount of lead was a factor.

Dick Wampach SR-108

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf Of Wayne
G. O'Shea
Sent: Sunday, October 17, 2010 10:57 AM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear


I just noticed today that Leavens assembled my engine wrong. My rocker arms,

that have the extra oiling dribbling hole, are on the intake valves on every

cylinder.. not the exhaust valves where they are supposed to be!

%*^#%&*#&*^#&*%*

-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------






-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------

thtonner

[rebel-builders] O-320 Exhaust valve guide wear

Post by thtonner » Sun Feb 19, 2012 8:06 pm

Interesting - Never new that....
From: oifa@irishfield.on.ca
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
Date: Sat, 16 Oct 2010 16:55:51 -0400

Thanks for the info Tom. Some good stuff there that will all be discussed at
the engine shop on Monday.

As for the lead being a lubricant... if I don't run lead in my old cars
engines the valve seats would be toast in no time. Newer cars that run
unleaded have hardened valve seats and why I consider lead a "lubricant".
Maybe I've got it wrong... but what I've been told for decades.

Wayne

----- Original Message -----
From: <thtonner@mymts.net>
To: "Murphy Mailing list" <rebel-builders@dcsol.com>
Sent: Saturday, October 16, 2010 11:53 AM
Subject: RE: [rebel-builders] O-320 Exhaust valve guide wear

Hi guys, just thought I'd add my bit.

Lead is NOT used as a lubricant for exhaust valves - It is strictly there
to as an octane booster. Lead suppresses the the tendency for gasoline to
detonate in higher compression engines (i.e. anti-knock). I don't know
where the rumour started that it was added to lubricate valves.

The only time I had problems with exhaust valves sticking was on an older
C-85 after I started burning mogas. Having said that I switched back to
Avgas and it stuck on me again.

Interesting note that 80/87 has 0.5 ppm lead and 100LL has 2ppm.

You may also want to check that the exhaust valve guides were changed to a
Ni-Resist steel and are njot aluminum bronze.

Note the following excerpt from Avweb. it is for the O-470, but I suspect
the same guides are used on smaller engines. Hope this helps...

Older O-470 cylinders were equipped with aluminum-bronze intake and
exhaust valve guides. And while the intake guide performed well and is, in
fact, still used today, the exhaust guide didn't hold up to the heat
created in the exhaust port. When 100LL fuel was used, the exhaust guides
failed even faster due to the prolonged burning process of higher octane
fuels. The exhaust valve guide was then changed to a Ni-Resist steel guide
which is better suited to the higher temperatures encountered. After some
years of success with the Nitralloy guide in the 520 series engines, the
0-470 was given the option of using the same top end parts as the 520. As
a result, the use of the pre-sized Nitralloy guide, pre-sized
aluminum-bronze intake guide (with seal) and improved four-ring pistons
became the standard at engine overhaul.
In recent years, the Nitralloy guide has been replaced with a new version
of the old Ni-Resist guide due to some concerns about accelerated stem
wear and isolated cases of valve sticking due to corrosion in the guides
of inactive engines. TCM's SB #M90-13 talks about the corrosive
environment in which exhaust valves must operate and states that
accelerated stem wear is caused by these elements. More to the point would
be the elevated temperature the working Nitralloy guide creates by virtue
of the nitrided surface on the guide's inside diameter. This higher
temperature tends to flash (carbonize) the lubricating oil - especially at
shutdown - and can cause immediate and permanent valve seizure in the
guide.
Current issues of TCM's SB #M85-8 and #M85-19 define the options for
superseded piston assemblies and valve guide combinations. It's important
to be aware that older, outdated parts can still be purchased but they are
probably not the best option given the expectations put on our engines
today.


Tom Tonner
Date: Fri, 15 Oct 2010 20:27:48 -0700
From: im_planecrazy@yahoo.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com

Thanks Wayne! I do remember that now. I knew I was forgetting something.
Keith

--- On Fri, 10/15/10, Wayne G. O'Shea <oifa@irishfield.on.ca> wrote:


From: Wayne G. O'Shea <oifa@irishfield.on.ca>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Friday, October 15, 2010, 10:23 PM


Yes lead is a lubricant to protect the valve seats... but it's content is
way too high in 100LL as Ken has pointed out and it becomes a valve
"sticking" and wearing problem.

----- Original Message -----
From: "Keith Leitch" <im_planecrazy@yahoo.com>
To: <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 11:18 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear



-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------










-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------






-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------

Eduardo Gutierrez Sosa

[rebel-builders] O-320 Exhaust valve guide wear

Post by Eduardo Gutierrez Sosa » Sun Feb 19, 2012 8:06 pm

Hello Gentlemen (Ladies?): I'm new in this list; I've built a Moose and I've
flown 298 hours till today; It's a great aircraft, tricky to land and the
factory support stinks, like they never cared what happens after they sold
the aircraft kit, no response to e.mails and worse even, phone calls. The
tail wheel's mechanism is weak and I cannot get a decent response from
Chilliwack for a set of parts. I am thinking about adapting a Scott 3400
which I assume will be strong enough for the size of this aircraft. I fly in
South America, mainly Bolivia, Argentina and Brazil. Any comments? Regards,
Eduardo

-----Mensaje original-----
De: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] En nombre de
thtonner@mymts.net
Enviado el: martes, 19 de octubre de 2010 10:14 p.m.
Para: Murphy Mailing list
Asunto: RE: [rebel-builders] O-320 Exhaust valve guide wear


Interesting - Never new that....
From: oifa@irishfield.on.ca
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
Date: Sat, 16 Oct 2010 16:55:51 -0400

Thanks for the info Tom. Some good stuff there that will all be discussed
at
the engine shop on Monday.

As for the lead being a lubricant... if I don't run lead in my old cars
engines the valve seats would be toast in no time. Newer cars that run
unleaded have hardened valve seats and why I consider lead a "lubricant".
Maybe I've got it wrong... but what I've been told for decades.

Wayne

----- Original Message -----
From: <thtonner@mymts.net>
To: "Murphy Mailing list" <rebel-builders@dcsol.com>
Sent: Saturday, October 16, 2010 11:53 AM
Subject: RE: [rebel-builders] O-320 Exhaust valve guide wear

Hi guys, just thought I'd add my bit.

Lead is NOT used as a lubricant for exhaust valves - It is strictly
there
to as an octane booster. Lead suppresses the the tendency for gasoline
to
detonate in higher compression engines (i.e. anti-knock). I don't know
where the rumour started that it was added to lubricate valves.

The only time I had problems with exhaust valves sticking was on an
older
C-85 after I started burning mogas. Having said that I switched back to
Avgas and it stuck on me again.

Interesting note that 80/87 has 0.5 ppm lead and 100LL has 2ppm.

You may also want to check that the exhaust valve guides were changed to
a
Ni-Resist steel and are njot aluminum bronze.

Note the following excerpt from Avweb. it is for the O-470, but I
suspect
the same guides are used on smaller engines. Hope this helps...

Older O-470 cylinders were equipped with aluminum-bronze intake and
exhaust valve guides. And while the intake guide performed well and is,
in
fact, still used today, the exhaust guide didn't hold up to the heat
created in the exhaust port. When 100LL fuel was used, the exhaust
guides
failed even faster due to the prolonged burning process of higher octane
fuels. The exhaust valve guide was then changed to a Ni-Resist steel
guide
which is better suited to the higher temperatures encountered. After
some
years of success with the Nitralloy guide in the 520 series engines, the
0-470 was given the option of using the same top end parts as the 520.
As
a result, the use of the pre-sized Nitralloy guide, pre-sized
aluminum-bronze intake guide (with seal) and improved four-ring pistons
became the standard at engine overhaul.
In recent years, the Nitralloy guide has been replaced with a new
version
of the old Ni-Resist guide due to some concerns about accelerated stem
wear and isolated cases of valve sticking due to corrosion in the guides
of inactive engines. TCM's SB #M90-13 talks about the corrosive
environment in which exhaust valves must operate and states that
accelerated stem wear is caused by these elements. More to the point
would
be the elevated temperature the working Nitralloy guide creates by
virtue
of the nitrided surface on the guide's inside diameter. This higher
temperature tends to flash (carbonize) the lubricating oil - especially
at
shutdown - and can cause immediate and permanent valve seizure in the
guide.
Current issues of TCM's SB #M85-8 and #M85-19 define the options for
superseded piston assemblies and valve guide combinations. It's
important
to be aware that older, outdated parts can still be purchased but they
are
probably not the best option given the expectations put on our engines
today.


Tom Tonner
Date: Fri, 15 Oct 2010 20:27:48 -0700
From: im_planecrazy@yahoo.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com

Thanks Wayne! I do remember that now. I knew I was forgetting
something.
Keith

--- On Fri, 10/15/10, Wayne G. O'Shea <oifa@irishfield.on.ca> wrote:


From: Wayne G. O'Shea <oifa@irishfield.on.ca>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Friday, October 15, 2010, 10:23 PM


Yes lead is a lubricant to protect the valve seats... but it's content
is
way too high in 100LL as Ken has pointed out and it becomes a valve
"sticking" and wearing problem.

----- Original Message -----
From: "Keith Leitch" <im_planecrazy@yahoo.com>
To: <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 11:18 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

the
4
same.


-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------










-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------






-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------






-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------

Wayne G. O'Shea

[rebel-builders] O-320 Exhaust valve guide wear

Post by Wayne G. O'Shea » Sun Feb 19, 2012 8:06 pm

Just to complete the story... it turned out that #4 had a cracked exhaust
valve head to boot. My engine guy figures I should go buy a lottery ticket
as it was probably no more than a few hours from letting go and costing MUCH
more money! Catastrophic money...

So I had him do all four cylinders... $1072 and I supplied a new exhaust
valve that I had in spares. All cylinders pressure checked for cracks....
valves/seat faces redone and new exhaust guides and install gasket sets. Of
course it took 3x longer to put it all back together than it did to rip it
apart.. but man what a difference. I thought it was my technique or
something that sucked all summer.. but it was just lack of power. Test flew
her this afternoon and grass take off cut in half compared to leaving in
June and climb up from 800 fpm to 1100fpm. Things that make you go.. "why
didn't I look at it a little more seriously".

http://www.irishfield.on.ca/gallery/valve1.jpg

http://www.irishfield.on.ca/gallery/valve2.jpg

http://www.irishfield.on.ca/gallery/valve3.jpg

Wayne

----- Original Message -----
From: "Wayne G. O'Shea" <oifa@irishfield.on.ca>
To: "Murphy Rebel Builders List" <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 8:56 PM
Subject: [rebel-builders] O-320 Exhaust valve guide wear

Not how I like spending my Friday afternoons!

http://www.irishfield.on.ca/gallery/engine1.jpg

http://www.irishfield.on.ca/gallery/engine2.jpg

http://www.irishfield.on.ca/gallery/engine3.jpg

215 hours SMOH... run on nothing but 100LL. #4 was down to 58/80.... all
leakage air blowing (roaring) out the exhaust. Was going to try the rope
trick for a valve seat lap, and I started into that and got the springs
removed..... only to find that the exhaust valve to guide clearnance was
like throwing a wiener down a hallway.

Was told if one was that way..they probably all were, so I put the # 4
back
together to get an indication of how much the valve stem moved with the
spring/keepers installed and sure enough they are all about the same. Off
to
the engine shop tomorrow for new guides and possibly valves. Thankfully I
have a couple sets of valves... so I know they won't be needed!

Wayne




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------





-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------

mike jones

[rebel-builders] O-320 Exhaust valve guide wear

Post by mike jones » Sun Feb 19, 2012 8:06 pm

You got the luck of the irish on your side
Good to hear all is fixed and done

Cheers

Mike#007

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf Of Wayne
G. O'Shea
Sent: Wednesday, November 10, 2010 3:40 PM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

Just to complete the story... it turned out that #4 had a cracked exhaust
valve head to boot. My engine guy figures I should go buy a lottery ticket
as it was probably no more than a few hours from letting go and costing MUCH

more money! Catastrophic money...

So I had him do all four cylinders... $1072 and I supplied a new exhaust
valve that I had in spares. All cylinders pressure checked for cracks....
valves/seat faces redone and new exhaust guides and install gasket sets. Of
course it took 3x longer to put it all back together than it did to rip it
apart.. but man what a difference. I thought it was my technique or
something that sucked all summer.. but it was just lack of power. Test flew
her this afternoon and grass take off cut in half compared to leaving in
June and climb up from 800 fpm to 1100fpm. Things that make you go.. "why
didn't I look at it a little more seriously".

http://www.irishfield.on.ca/gallery/valve1.jpg

http://www.irishfield.on.ca/gallery/valve2.jpg

http://www.irishfield.on.ca/gallery/valve3.jpg

Wayne

----- Original Message -----
From: "Wayne G. O'Shea" <oifa@irishfield.on.ca>
To: "Murphy Rebel Builders List" <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 8:56 PM
Subject: [rebel-builders] O-320 Exhaust valve guide wear

Not how I like spending my Friday afternoons!

http://www.irishfield.on.ca/gallery/engine1.jpg

http://www.irishfield.on.ca/gallery/engine2.jpg

http://www.irishfield.on.ca/gallery/engine3.jpg

215 hours SMOH... run on nothing but 100LL. #4 was down to 58/80.... all
leakage air blowing (roaring) out the exhaust. Was going to try the rope
trick for a valve seat lap, and I started into that and got the springs
removed..... only to find that the exhaust valve to guide clearnance was
like throwing a wiener down a hallway.

Was told if one was that way..they probably all were, so I put the # 4
back
together to get an indication of how much the valve stem moved with the
spring/keepers installed and sure enough they are all about the same. Off
to
the engine shop tomorrow for new guides and possibly valves. Thankfully I
have a couple sets of valves... so I know they won't be needed!

Wayne




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------





-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------






-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------

Wayne G. O'Shea

[rebel-builders] O-320 Exhaust valve guide wear

Post by Wayne G. O'Shea » Sun Feb 19, 2012 8:06 pm

Thanks Mike.. we're sure hoping we have the luck of the Irish on our side
for the next battle in the family as well.... our 25 year old daughter
Jennifer, just diagnosed with Ewing's Sarcoma in her right pelvic bone. One
of the rare bone cancers with only 40 or so diagnosis' a year in Canada vs
the tens of thousands of other cancers..... starts Chemo on Monday. Gonna be
a rough haul for her.. at a current 96lbs.. but she'll beat it !

Wayne

----- Original Message -----
From: "mike jones" <mfjrebel007r@cogeco.ca>
To: <rebel-builders@dcsol.com>
Sent: Wednesday, November 10, 2010 7:30 PM
Subject: RE: [rebel-builders] O-320 Exhaust valve guide wear

You got the luck of the irish on your side
Good to hear all is fixed and done

Cheers

Mike#007

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf Of
Wayne
G. O'Shea
Sent: Wednesday, November 10, 2010 3:40 PM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

Just to complete the story... it turned out that #4 had a cracked exhaust
valve head to boot. My engine guy figures I should go buy a lottery ticket
as it was probably no more than a few hours from letting go and costing
MUCH

more money! Catastrophic money...

So I had him do all four cylinders... $1072 and I supplied a new exhaust
valve that I had in spares. All cylinders pressure checked for cracks....
valves/seat faces redone and new exhaust guides and install gasket sets.
Of
course it took 3x longer to put it all back together than it did to rip it
apart.. but man what a difference. I thought it was my technique or
something that sucked all summer.. but it was just lack of power. Test
flew
her this afternoon and grass take off cut in half compared to leaving in
June and climb up from 800 fpm to 1100fpm. Things that make you go.. "why
didn't I look at it a little more seriously".

http://www.irishfield.on.ca/gallery/valve1.jpg

http://www.irishfield.on.ca/gallery/valve2.jpg

http://www.irishfield.on.ca/gallery/valve3.jpg

Wayne

----- Original Message -----
From: "Wayne G. O'Shea" <oifa@irishfield.on.ca>
To: "Murphy Rebel Builders List" <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 8:56 PM
Subject: [rebel-builders] O-320 Exhaust valve guide wear

Not how I like spending my Friday afternoons!

http://www.irishfield.on.ca/gallery/engine1.jpg

http://www.irishfield.on.ca/gallery/engine2.jpg

http://www.irishfield.on.ca/gallery/engine3.jpg

215 hours SMOH... run on nothing but 100LL. #4 was down to 58/80.... all
leakage air blowing (roaring) out the exhaust. Was going to try the rope
trick for a valve seat lap, and I started into that and got the springs
removed..... only to find that the exhaust valve to guide clearnance was
like throwing a wiener down a hallway.

Was told if one was that way..they probably all were, so I put the # 4
back
together to get an indication of how much the valve stem moved with the
spring/keepers installed and sure enough they are all about the same. Off
to
the engine shop tomorrow for new guides and possibly valves. Thankfully I
have a couple sets of valves... so I know they won't be needed!

Wayne




-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------





-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------






-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------






-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------


Locked