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[rebel-builders] brake parts

Converted from Wildcat! database. (read only)
Ron Shannon

[rebel-builders] brake parts

Post by Ron Shannon » Sun Feb 19, 2012 5:58 pm

Ben,

RE the Delrin blocks, four are used for the rudder pedal supports, a pair
for each side. Two similar parts are used to support the elevator horn to
which the elevator cables attach in the rear of the fuselage.

Not sure I can help on brake parts, except the master cylinders should have
a fork on top, and a rod with horizontal bolt hole on the bottom. A couple
of detail photos of my brake parts are at *http://tinyurl.com/y8d2xe8* --
hope it helps.

Best,
Ron




On Mon, Jan 18, 2010 at 10:25 PM, <bransom@dcsol.com> wrote:
Hi all,
After all this time it looks like I've come to something missing in my kit
(I'm
the second owner). It seems I'm missing a master brake cylinder. I've
been
trying to figure out from parts that I do have, whether this was bought as
a
pilot side only, or a dual brake plane. I think it is single as I have
figured out
that the pair of springs in my box are indeed brake pedal return springs,
and
there is just one pair.There are other mysteries to solve yet, such as why
do
I have 6 RP-13 bearing blocks ---or the easier question: How many are
required for the rudder/brake pedal assy? (maybe some of those blocks are
used elsewhere)

Any suggestions as to best source, MAM or other? Also, does it come with
the fork that bolts to the pedal lug? I find a pair of forks with part ID
O6-
1500-8 and don't yet know what they're for. Two forks doesn't match with a
single brake control so maybe they're rudder related.

I also will need another MAM axle as I found in that process that out that
one
of mine (used) has the holes drilled out of line unacceptably. If any
suggestions for sourcing that too, I'd be grateful.

Lots of questions in there -- -some nitty detail, I realize. Thanks guys,
-Ben/ 496R



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bill lowery

[rebel-builders] brake parts

Post by bill lowery » Sun Feb 19, 2012 5:58 pm

Ben,

I have removed the entire peddle system with cylinders from my rebel and replaced them with a peddle system from a diamond katanna. Contact me off line if you would be interested in the complete system with brakes on both sides. Bill


W.D. "Bill" Lowery
Cell: 407-947-5777




From: rshannon@cruzcom.com
Date: Mon, 18 Jan 2010 23:14:27 -0800
Subject: Re: [rebel-builders] brake parts
To: rebel-builders@dcsol.com

Ben,

RE the Delrin blocks, four are used for the rudder pedal supports, a pair
for each side. Two similar parts are used to support the elevator horn to
which the elevator cables attach in the rear of the fuselage.

Not sure I can help on brake parts, except the master cylinders should have
a fork on top, and a rod with horizontal bolt hole on the bottom. A couple
of detail photos of my brake parts are at *http://tinyurl.com/y8d2xe8* --
hope it helps.

Best,
Ron




On Mon, Jan 18, 2010 at 10:25 PM, <bransom@dcsol.com> wrote:
Hi all,
After all this time it looks like I've come to something missing in my kit
(I'm
the second owner). It seems I'm missing a master brake cylinder. I've
been
trying to figure out from parts that I do have, whether this was bought as
a
pilot side only, or a dual brake plane. I think it is single as I have
figured out
that the pair of springs in my box are indeed brake pedal return springs,
and
there is just one pair.There are other mysteries to solve yet, such as why
do
I have 6 RP-13 bearing blocks ---or the easier question: How many are
required for the rudder/brake pedal assy? (maybe some of those blocks are
used elsewhere)

Any suggestions as to best source, MAM or other? Also, does it come with
the fork that bolts to the pedal lug? I find a pair of forks with part ID
O6-
1500-8 and don't yet know what they're for. Two forks doesn't match with a
single brake control so maybe they're rudder related.

I also will need another MAM axle as I found in that process that out that
one
of mine (used) has the holes drilled out of line unacceptably. If any
suggestions for sourcing that too, I'd be grateful.

Lots of questions in there -- -some nitty detail, I realize. Thanks guys,
-Ben/ 496R



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snowyrvr@mtaonline.net

[rebel-builders] brake parts

Post by snowyrvr@mtaonline.net » Sun Feb 19, 2012 5:58 pm

Hi Ben,

Man you've really been lying low...haven't heard from you in a while. I
have two gold Matco master cylinders that I'm not going to use and will
give to you. I found out they needed some mods to fit on my pedals and
went with some Grove ones instead. One of them has a small amount of
grinding at the tab but is okay other than that. Give me a call if you
want to discuss it. Craig

Original Message:
-----------------
From: bransom@dcsol.com
Date: Mon, 18 Jan 2010 21:25:35 -0900
To: rebel-builders@dcsol.com
Subject: [rebel-builders] brake parts


Hi all,
After all this time it looks like I've come to something missing in my kit
(I'm
the second owner). It seems I'm missing a master brake cylinder. I've
been
trying to figure out from parts that I do have, whether this was bought as
a
pilot side only, or a dual brake plane. I think it is single as I have
figured out
that the pair of springs in my box are indeed brake pedal return springs,
and
there is just one pair.There are other mysteries to solve yet, such as why
do
I have 6 RP-13 bearing blocks ---or the easier question: How many are
required for the rudder/brake pedal assy? (maybe some of those blocks are
used elsewhere)

Any suggestions as to best source, MAM or other? Also, does it come with
the fork that bolts to the pedal lug? I find a pair of forks with part ID
O6-
1500-8 and don't yet know what they're for. Two forks doesn't match with a
single brake control so maybe they're rudder related.

I also will need another MAM axle as I found in that process that out that
one
of mine (used) has the holes drilled out of line unacceptably. If any
suggestions for sourcing that too, I'd be grateful.

Lots of questions in there -- -some nitty detail, I realize. Thanks guys,
-Ben/ 496R



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bransom

[rebel-builders] brake parts

Post by bransom » Sun Feb 19, 2012 5:58 pm

Hi Craig,
Yeah, admittedly my Rebel has taken too much a back seat lately! Regular
life -- job intensity with the tight economy, holidays, trip to London as I
became a new grandfather -- mostly all good stuff, but has reduced my
airplane time to pretty minimal. I also got too caught up in Rebel landing
gear, sort of scratch building that. Far more time consuming than I imagined
it would be!

Thanks a bunch for the cylinder offer. I'll give you a call.
-Ben


On 1/19/2010 10:22 AM, snowyrvr@mtaonline.net wrote to rebel-builders:
Hi Ben,

Man you've really been lying low...haven't heard from you in a while. I
have two gold Matco master cylinders that I'm not going to use and will
give to you. I found out they needed some mods to fit on my pedals and
went with some Grove ones instead. One of them has a small amount of
grinding at the tab but is okay other than that. Give me a call if you
want to discuss it. Craig

Original Message:
-----------------
From: bransom@dcsol.com
Date: Mon, 18 Jan 2010 21:25:35 -0900
To: rebel-builders@dcsol.com
Subject: [rebel-builders] brake parts


Hi all,
After all this time it looks like I've come to something missing in my kit
(I'm
the second owner). It seems I'm missing a master brake cylinder. I've
been
trying to figure out from parts that I do have, whether this was bought as
a
pilot side only, or a dual brake plane. I think it is single as I have
figured out
that the pair of springs in my box are indeed brake pedal return springs,
and
there is just one pair.There are other mysteries to solve yet, such as why
do
I have 6 RP-13 bearing blocks ---or the easier question: How many are
required for the rudder/brake pedal assy? (maybe some of those blocks are
used elsewhere)

Any suggestions as to best source, MAM or other? Also, does it come with
the fork that bolts to the pedal lug? I find a pair of forks with part ID
O6-
1500-8 and don't yet know what they're for. Two forks doesn't match with
a
single brake control so maybe they're rudder related.

I also will need another MAM axle as I found in that process that out that
one
of mine (used) has the holes drilled out of line unacceptably. If any
suggestions for sourcing that too, I'd be grateful.

Lots of questions in there -- -some nitty detail, I realize. Thanks guys,
-Ben/ 496R



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Garry Wright

[rebel-builders] brake parts

Post by Garry Wright » Sun Feb 19, 2012 6:23 pm

Ron,

When I had this problem I took the original o-ring in to an outfit
called 'PartsRUs' in High River and they were able to match the o-ring.
In my case the leak continued and I installed a slightly larger
cross-section ring to make it work. Any of those auto parts guys should
be able to get you new o-rings for this - even in Sequim.

Garry

On 10-06-02 01:48 PM, Ron Shannon wrote:
254R's brakes are 14 years (+/-) out of the MAM factory. Yesterday I finally
got the left brake plumbed and filled for the first time (yay!) -- all the
tiny bubbles evacuated, nice firm pressure at the pedal -- but found a drip
at the bottom of the brake. Arrgh. It leaks with the brake under pressure,
whether the brake is shim wedged to stay open or not. It also leaks without
pressure, though more slowly, of course. I'm assuming it's probably caused
by either a bad O-ring or pitted bore.

A photo showing the leak after 2-3 brief pumps on the pedal is at
http://n254mr.com/node/1265 and to further aid identification, the full
brake is shown at http://n254mr.com/node/1264

My questions are:

1) What size is the O-ring?

2) Where can I get brake parts? Is MAM the only source for the bore?

3) Are there other whole brake assemblies (Grove, Matco, etc.) that will
fit?

After sitting for so long, I suppose it shouldn't be surprising there are
problems, but... this is one of the last of the last things. ::sigh::

Ron




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--
Garry Wright

Skepticism is the highest duty and blind faith the one unpardonable sin.
-- Thomas Huxley, (attributed: source unknown)




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Ron Shannon

[rebel-builders] brake parts

Post by Ron Shannon » Sun Feb 19, 2012 6:23 pm

Thanks Ken & Garry.

After disassembling the brake, I put about 70 PSI onto the bleeder screw to
try to push the piston out and it isn't budging. There is some dark pitted
corrosion on the open, exposed side of the piston, which doesn't really
indicate what's going on at the inside bore surfaces, I suppose, but I
suspect it's seriously corroded. With air pressure still applied, I used a
wood tongue depressor to try to prod the ~1/32" of beveled edge of the
piston that's sticking out a bit... nada. That beveled leading edge of the
piston just outside the bore is also corroded in numerous places. The piston
cannot be turned with opposing thumbs. In short, it ain't budging.

I'm not sure now I was even moving the piston (as opposed to seeing some
play in the geometry) when I previously tried to wedge and hold the brake
open for leak testing, at least not much. I was not contacting the piston
while doing that, of course, and didn't apply much force. It may be that the
first push or two on the brake pedal, or the return trip of the piston
jammed the piston against corrosion in the bore. (The plane has been chocked
throughout this work so there was no roll test against the brake.)

I also took the right brake assembly apart to compare. It has never been
plumbed or manipulated in any way. Interestingly, the exterior face of the
piston is not corroded much, but it has small specks of white corrosion
around the beveled edge of the piston and is likewise stuck with the piston
fully retracted -- a little more retracted than the left one. I haven't put
air pressure on it, but there doesn't seem to be much point. I cannot budge
or turn it with strong opposing thumb pressure.

I put some Corrosion-X on them to see if it might loosen them up, but am not
optimistic. If there are no other ideas on how to get the pistons out for
inspection, it would seem these brake assemblies are toast. If so, does
anyone know if the Cleveland (and ACS) P/N 091-02200 assembly will fit? Or
some other?

Ron
254R

On Wed, Jun 2, 2010 at 2:21 PM, Garry Wright <wright.garry30@gmail.com>wrote:
Ron,

When I had this problem I took the original o-ring in to an outfit
called 'PartsRUs' in High River and they were able to match the o-ring.
In my case the leak continued and I installed a slightly larger
cross-section ring to make it work. Any of those auto parts guys should
be able to get you new o-rings for this - even in Sequim.

Garry





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Garry Wright

[rebel-builders] brake parts

Post by Garry Wright » Sun Feb 19, 2012 6:23 pm

Ron,

Be very careful about using air pressure in these applications. It can
be explosive and dangerous. I had a major industrial accident years ago
with some of my staff pressurizing some cooling plumbing on high voltage
electronics and it blew everything all to hell. Very hazardous.
Fortunately no one was hurt but it was close.

Not sure what to recommend but hydraulic pressure should allow you to
blow this apart without hazard. Just take the unit off the disk and give
her.

Garry

On 10-06-02 06:24 PM, Ron Shannon wrote:
Thanks Ken& Garry.

After disassembling the brake, I put about 70 PSI onto the bleeder screw to
try to push the piston out and it isn't budging. There is some dark pitted
corrosion on the open, exposed side of the piston, which doesn't really
indicate what's going on at the inside bore surfaces, I suppose, but I
suspect it's seriously corroded. With air pressure still applied, I used a
wood tongue depressor to try to prod the ~1/32" of beveled edge of the
piston that's sticking out a bit... nada. That beveled leading edge of the
piston just outside the bore is also corroded in numerous places. The piston
cannot be turned with opposing thumbs. In short, it ain't budging.

I'm not sure now I was even moving the piston (as opposed to seeing some
play in the geometry) when I previously tried to wedge and hold the brake
open for leak testing, at least not much. I was not contacting the piston
while doing that, of course, and didn't apply much force. It may be that the
first push or two on the brake pedal, or the return trip of the piston
jammed the piston against corrosion in the bore. (The plane has been chocked
throughout this work so there was no roll test against the brake.)

I also took the right brake assembly apart to compare. It has never been
plumbed or manipulated in any way. Interestingly, the exterior face of the
piston is not corroded much, but it has small specks of white corrosion
around the beveled edge of the piston and is likewise stuck with the piston
fully retracted -- a little more retracted than the left one. I haven't put
air pressure on it, but there doesn't seem to be much point. I cannot budge
or turn it with strong opposing thumb pressure.

I put some Corrosion-X on them to see if it might loosen them up, but am not
optimistic. If there are no other ideas on how to get the pistons out for
inspection, it would seem these brake assemblies are toast. If so, does
anyone know if the Cleveland (and ACS) P/N 091-02200 assembly will fit? Or
some other?

Ron
254R

On Wed, Jun 2, 2010 at 2:21 PM, Garry Wright<wright.garry30@gmail.com>wrote:

Ron,

When I had this problem I took the original o-ring in to an outfit
called 'PartsRUs' in High River and they were able to match the o-ring.
In my case the leak continued and I installed a slightly larger
cross-section ring to make it work. Any of those auto parts guys should
be able to get you new o-rings for this - even in Sequim.

Garry





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--
Garry Wright

Skepticism is the highest duty and blind faith the one unpardonable sin.
-- Thomas Huxley, (attributed: source unknown)




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Ron Shannon

[rebel-builders] brake parts

Post by Ron Shannon » Sun Feb 19, 2012 6:23 pm

Good point, Garry. My air pressure attempt was with the cylinder off the
disc/wheel, out in the breeze. I had the cylinder covered with a rag and was
never in front of it, though I was thinking more of damage to the cylinder
if it came flying out than damage to the operator, so it's a good safety
reminder.

Unfortunately, I don't think hydraulic pressure will do it, at least not
unless I find more than it was already getting from the master cylinder.
(I'm pretty sure now it was _never_ moving, further proof that we often see
what we expect to see.) If they won't come out with either hydraulic
pressure or 70 PSI air pressure (the right one also won't yield to air) it
seems unlikely I could rejuvenate them even if I somehow get the cylinders
out with more force.

I'm looking at other brake, even wheel/brake combo options at this point. If
the Cleveland 091-02200 brakes are a direct replacement fit, they would be
the easiest and quickest option.

The lesson is clear -- if you have brake cylinders in storage, or just
sitting on the wheels unused, be sure to keep them dry and lubed.

Ron


On Wed, Jun 2, 2010 at 6:08 PM, Garry Wright <wright.garry30@gmail.com>wrote:
Ron,

Be very careful about using air pressure in these applications. It can
be explosive and dangerous. I had a major industrial accident years ago
with some of my staff pressurizing some cooling plumbing on high voltage
electronics and it blew everything all to hell. Very hazardous.
Fortunately no one was hurt but it was close.

Not sure what to recommend but hydraulic pressure should allow you to
blow this apart without hazard. Just take the unit off the disk and give
her.

Garry



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Drew Dalgleish

[rebel-builders] brake parts

Post by Drew Dalgleish » Sun Feb 19, 2012 6:23 pm

The brakes on my rebel #274 are from matco. When I needed new pads they
were great to deal with.

At 12:48 PM 02/06/2010 -0700, you wrote:
254R's brakes are 14 years (+/-) out of the MAM factory. Yesterday I finally
got the left brake plumbed and filled for the first time (yay!) -- all the
tiny bubbles evacuated, nice firm pressure at the pedal -- but found a drip
at the bottom of the brake. Arrgh. It leaks with the brake under pressure,
whether the brake is shim wedged to stay open or not. It also leaks without
pressure, though more slowly, of course. I'm assuming it's probably caused
by either a bad O-ring or pitted bore.

A photo showing the leak after 2-3 brief pumps on the pedal is at
http://n254mr.com/node/1265 and to further aid identification, the full
brake is shown at http://n254mr.com/node/1264

My questions are:

1) What size is the O-ring?

2) Where can I get brake parts? Is MAM the only source for the bore?

3) Are there other whole brake assemblies (Grove, Matco, etc.) that will
fit?

After sitting for so long, I suppose it shouldn't be surprising there are
problems, but... this is one of the last of the last things. ::sigh::

Ron




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Drew



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Ron Shannon

[rebel-builders] brake parts

Post by Ron Shannon » Sun Feb 19, 2012 6:23 pm

Thanks, Drew. Do you have bungee or spring gear, and what size wheels? Do
you recall which Matco brake model you are using?

On other fronts, I found a specific reference to 6" Murphy wheel, brake and
combo assemblies and parts in a Cleveland (Parker) product guide, at*
http://tinyurl.com/2fh7gyu* , page 2-11, with details of the referenced
30-60A brake assembly on pp. 4-22 and 4-23.

I'm also looking at Grove wheel & brake combo sets, including their 65-203
and 211. Craig Ramsey is using the latter on spring gear, I believe.

Ron


On Wed, Jun 2, 2010 at 9:25 PM, Drew Dalgleish <drewjan@cabletv.on.ca>wrote:
The brakes on my rebel #274 are from matco. When I needed new pads they
were great to deal with.



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Drew Dalgleish

[rebel-builders] brake parts

Post by Drew Dalgleish » Sun Feb 19, 2012 6:23 pm

I have bungee gear on mine, 6"matco wheels. I'll have to go look at my
brakes to see what model they are. I think there's a number cast in the
brake caliper.

At 11:25 AM 03/06/2010 -0700, you wrote:
Thanks, Drew. Do you have bungee or spring gear, and what size wheels? Do
you recall which Matco brake model you are using?

On other fronts, I found a specific reference to 6" Murphy wheel, brake and
combo assemblies and parts in a Cleveland (Parker) product guide, at*
http://tinyurl.com/2fh7gyu* , page 2-11, with details of the referenced
30-60A brake assembly on pp. 4-22 and 4-23.

I'm also looking at Grove wheel & brake combo sets, including their 65-203
and 211. Craig Ramsey is using the latter on spring gear, I believe.

Ron


On Wed, Jun 2, 2010 at 9:25 PM, Drew Dalgleish <drewjan@cabletv.on.ca>wrote:
The brakes on my rebel #274 are from matco. When I needed new pads they
were great to deal with.
Drew



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Ron Shannon

[rebel-builders] brake parts

Post by Ron Shannon » Sun Feb 19, 2012 6:23 pm

Thanks, Drew. The update from here is that after a night of soaking in
Corrosion-X, I took the brakes to a neighbor's shop with a bigger compressor
late this afternoon and after 5-6 solid jolts of air @130 PSI, the pistons
did pop out with a bang -- into layers of towel rags wrapped around them for
protection of pistons and people. (As Garry W. warned, be very careful doing
something like this.) Unfortunately, as expected, the pistons are
irreparably corroded and pitted in many places, but especially in the O-ring
grooves, as shown at http://n254mr.com/node/1467

So I'm continuing to investigate other options, including an inquiry to MAM
for replacements (nada so far), possible whole new brake & wheel sets ($$
ouch! -- more on that later), or just getting a machinist to custom make a
couple of new pistons. The design is simple and the original piston bores
are less corroded. With new pistons maybe the bores can be made serviceable
for awhile, at least with an over sized O-ring.

Ron
254R


On Thu, Jun 3, 2010 at 9:23 PM, Drew Dalgleish <drewjan@cabletv.on.ca>wrote:
I have bungee gear on mine, 6"matco wheels. I'll have to go look at my
brakes to see what model they are. I think there's a number cast in the
brake caliper.


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james.smith

[rebel-builders] brake parts

Post by james.smith » Sun Feb 19, 2012 6:23 pm

Ron,

I upgraded to Grove Axles, wheels and brakes. They work well and have
a set that fit the bolt hole pattern on the spring gear. Axles were about
$65 and the wheels and brakes were $850 or so from Aircraft Spruce. I'll
try and dig up the actual part numbers yet tonight.

James Smith
Rebel #424
N414D

On 6/3/2010 10:25 AM, rshannon@cruzcom.com wrote to rebel-builders:

-> Thanks, Drew. Do you have bungee or spring gear, and what size
wheels? Do
-> you recall which Matco brake model you are using?
->
-> On other fronts, I found a specific reference to 6" Murphy wheel,
brake and
-> combo assemblies and parts in a Cleveland (Parker) product guide, at*
-> http://tinyurl.com/2fh7gyu* , page 2-11, with details of the referenced
-> 30-60A brake assembly on pp. 4-22 and 4-23.
->
-> I'm also looking at Grove wheel & brake combo sets, including their
65-203
-> and 211. Craig Ramsey is using the latter on spring gear, I believe.
->
-> Ron
->
->
-> On Wed, Jun 2, 2010 at 9:25 PM, Drew Dalgleish
<drewjan@cabletv.on.ca>wrote:
->
-> > The brakes on my rebel #274 are from matco. When I needed new
pads they
-> > were great to deal with.
-> >
-> >
->




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Ron Shannon

[rebel-builders] brake parts

Post by Ron Shannon » Sun Feb 19, 2012 6:23 pm

James, Thanks for that info. I am looking at their recommended 65-211
package, which would require their 5032 axle which has an industry standard
"Type 1" square bolt pattern. However, I'm particularly interested in your
comment about the availability of a Grove axle bolt hole pattern that fits
the spring gear holes. Robbie Grove told me yesterday that although the Type
1 standard square bolt pattern on his axle has 1.37" centers, MAM used
non-std. 1.375" axle hole centers on the spring gear, so the gear leg must
be match drilled from the Type 1 axle, leaving slightly elongated holes (for
the slightly smaller Type 1 rectangle) on the gear legs. He said it works
OK, but having to accept such a suboptimal result did give me pause.

I asked, and Grove is not able/willing to provide their axle with a custom
bolt pattern to fit the MAM spring gear pattern, so I was mulling other
options like match drilling both parts for slightly over-sized bolts, among
other ideas, that may result in better overall fit. So I look forward to
learning if you faced this sort of issue and what you did about it, or if
you got some other pattern from Grove that he didn't mention to me, or...?
As usual, I may be making more of an issue out of the bolt pattern
discrepancy than is warranted, so I'm eager to hear more specifics about
your experience.

For the short term, today I got two new pistons made at a local machine shop
(just $35 for the pair!) and along with new O-rings, I will experiment with
the existing bore to see if, after 1500 wet sanding, the pitting in the bore
can be minimized enough to work with the new piston and O-ring, or if the
pitting in the bore will cause leaks regardless. If it's OK, at least
through the piston travel associated with new disc pads, I'll use that in
the short term because it's clearly the easiest at the moment.

Longer term, I would like to move to a Grove setup depending on the bolt
pattern question. If I do go that way and drilling is required, I think I'd
want/need to take the gear off to do any match drilling in a drill press
instead of trying to do it in place on a jack. Probably a "duh" but in any
case, it would be more work than I want to do right now if I can make the
new pistons work in the existing bores. If they don't, I may even try
reaming the bores and getting a second set of new pistons, over-sized to fit
the slightly reamed bores... which probably wouldn't cost more than $50-60
to do, but might require different O-rings.... and on and on. Ha.

Bottom line, I'm hoping the new pistons and some work on the bores will
produce an adequate and inexpensive solution for the short term. Thanks
again in advance for your contributions to my research on this.

Onward.

Ron
254R



On Fri, Jun 4, 2010 at 7:51 PM, <james.smith@dcsol.com> wrote:
Ron,

I upgraded to Grove Axles, wheels and brakes. They work well and have
a set that fit the bolt hole pattern on the spring gear. Axles were about
$65 and the wheels and brakes were $850 or so from Aircraft Spruce. I'll
try and dig up the actual part numbers yet tonight.

James Smith
Rebel #424
N414D

On 6/3/2010 10:25 AM, rshannon@cruzcom.com wrote to rebel-builders:

-> Thanks, Drew. Do you have bungee or spring gear, and what size
wheels? Do
-> you recall which Matco brake model you are using?
->
-> On other fronts, I found a specific reference to 6" Murphy wheel,
brake and
-> combo assemblies and parts in a Cleveland (Parker) product guide, at*
-> http://tinyurl.com/2fh7gyu* , page 2-11, with details of the referenced
-> 30-60A brake assembly on pp. 4-22 and 4-23.
->
-> I'm also looking at Grove wheel & brake combo sets, including their
65-203
-> and 211. Craig Ramsey is using the latter on spring gear, I believe.
->
-> Ron
->
->
-> On Wed, Jun 2, 2010 at 9:25 PM, Drew Dalgleish
<drewjan@cabletv.on.ca>wrote:
->
-> > The brakes on my rebel #274 are from matco. When I needed new
pads they
-> > were great to deal with.
-> >
-> >
->




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Garry Wright

[rebel-builders] brake parts

Post by Garry Wright » Sun Feb 19, 2012 6:23 pm

Ron,

There are considerations around the amount of braking available in these
aircraft. Murphy's original wheels and brakes tended to be of limited
stopping power. Adequate to be sure for stopping on the runway, but not
really capable of holding the aircraft for full static runup. There are
discussions in the archives on this. Some guys like to have all the
braking they can get, others like me who have gotten used to the milder
action of the original brakes appreciate the reduced capability for
nosing the aircraft over. As usual you mileage may vary.

Garry

On 10-06-05 12:18 AM, Ron Shannon wrote:
James, Thanks for that info. I am looking at their recommended 65-211
package, which would require their 5032 axle which has an industry standard
"Type 1" square bolt pattern. However, I'm particularly interested in your
comment about the availability of a Grove axle bolt hole pattern that fits
the spring gear holes. Robbie Grove told me yesterday that although the Type
1 standard square bolt pattern on his axle has 1.37" centers, MAM used
non-std. 1.375" axle hole centers on the spring gear, so the gear leg must
be match drilled from the Type 1 axle, leaving slightly elongated holes (for
the slightly smaller Type 1 rectangle) on the gear legs. He said it works
OK, but having to accept such a suboptimal result did give me pause.

I asked, and Grove is not able/willing to provide their axle with a custom
bolt pattern to fit the MAM spring gear pattern, so I was mulling other
options like match drilling both parts for slightly over-sized bolts, among
other ideas, that may result in better overall fit. So I look forward to
learning if you faced this sort of issue and what you did about it, or if
you got some other pattern from Grove that he didn't mention to me, or...?
As usual, I may be making more of an issue out of the bolt pattern
discrepancy than is warranted, so I'm eager to hear more specifics about
your experience.

For the short term, today I got two new pistons made at a local machine shop
(just $35 for the pair!) and along with new O-rings, I will experiment with
the existing bore to see if, after 1500 wet sanding, the pitting in the bore
can be minimized enough to work with the new piston and O-ring, or if the
pitting in the bore will cause leaks regardless. If it's OK, at least
through the piston travel associated with new disc pads, I'll use that in
the short term because it's clearly the easiest at the moment.

Longer term, I would like to move to a Grove setup depending on the bolt
pattern question. If I do go that way and drilling is required, I think I'd
want/need to take the gear off to do any match drilling in a drill press
instead of trying to do it in place on a jack. Probably a "duh" but in any
case, it would be more work than I want to do right now if I can make the
new pistons work in the existing bores. If they don't, I may even try
reaming the bores and getting a second set of new pistons, over-sized to fit
the slightly reamed bores... which probably wouldn't cost more than $50-60
to do, but might require different O-rings.... and on and on. Ha.

Bottom line, I'm hoping the new pistons and some work on the bores will
produce an adequate and inexpensive solution for the short term. Thanks
again in advance for your contributions to my research on this.

Onward.

Ron
254R



On Fri, Jun 4, 2010 at 7:51 PM,<james.smith@dcsol.com> wrote:

Ron,

I upgraded to Grove Axles, wheels and brakes. They work well and have
a set that fit the bolt hole pattern on the spring gear. Axles were about
$65 and the wheels and brakes were $850 or so from Aircraft Spruce. I'll
try and dig up the actual part numbers yet tonight.

James Smith
Rebel #424
N414D

On 6/3/2010 10:25 AM, rshannon@cruzcom.com wrote to rebel-builders:

-> Thanks, Drew. Do you have bungee or spring gear, and what size
wheels? Do
-> you recall which Matco brake model you are using?
->
-> On other fronts, I found a specific reference to 6" Murphy wheel,
brake and
-> combo assemblies and parts in a Cleveland (Parker) product guide, at*
-> http://tinyurl.com/2fh7gyu* , page 2-11, with details of the referenced
-> 30-60A brake assembly on pp. 4-22 and 4-23.
->
-> I'm also looking at Grove wheel& brake combo sets, including their
65-203
-> and 211. Craig Ramsey is using the latter on spring gear, I believe.
->
-> Ron
->
->
-> On Wed, Jun 2, 2010 at 9:25 PM, Drew Dalgleish
<drewjan@cabletv.on.ca>wrote:
->
-> > The brakes on my rebel #274 are from matco. When I needed new
pads they
-> > were great to deal with.
-> >
-> >
->




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--
Garry Wright

Skepticism is the highest duty and blind faith the one unpardonable sin.
-- Thomas Huxley, (attributed: source unknown)




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