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Solid vs Pulled

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Kevin Brennan

Solid vs Pulled

Post by Kevin Brennan » Sat Feb 18, 2012 10:39 am

:?: What is the %of builders using solid rivets vs pulled rivets and what are the pros and cons?

Kevin





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Rebflyer

Solid vs Pulled

Post by Rebflyer » Sat Feb 18, 2012 10:39 am

Well, I know of a few, but I see no reason to do it. The skins are
prepunched for the blind rivet spacing which is set for 5 in the length you would put
3 hard rivets. Or should I say you and the other guy bucking them,which is
the most positive point of the blind rivets. You can do them all buy yourself!
There is always a reason for an extra hand when your turning the big stuff
around, but there is a lot to do on your own. The other discussion is if you
should flush rivet the leading edge. I haven't seen any numbers to show that
is worth it, although I'm sure it looks nice.

Curt N97MR




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bransom

Solid vs Pulled

Post by bransom » Sat Feb 18, 2012 10:39 am

Kevin,
I have the impression that % is only a handful. General sentiment seems to
be there is no practical reason, so don't mess with this idea and build the
plane. As I think I've mentioned before, "practical" isn't why I'm here
anyway, and I really thought it would be just nice aesthetically to try to do
solid flush on the leading edge, so I did. I made some simple dimpling tools
that greatly aided the process, and of course the riveting is "back
riveting". I was able to do the stringers on the bottom skin as well (up to
the point of the tank skin). Did not do the top main skin at all to ease the
final assembly sequence of top skin, stringers, and top tank skin. My
dimpling tools (and the back riveting) produced excellent results and took
only a few hours more per wing than if I had done pulled rivets. (Maybe I'm
slow at pull rivets.) For a few pics see:
http://mae.ucdavis.edu/ransom/Murphy/SolidFlushRivet/
BTW, MAM provided me a little worksheet to determine whether AN3 or AN4
rivets were required for replacement of the pull rivets. On the Rebel it
works out that the AN3's are appropriate (for wing stringers). Riveting the
small 3's is a breeze.
-Ben/ 496R
Davis, Calif
BTW Kevin, where are you located? (i have the same ISP)
:?: What is the %of builders using solid rivets vs pulled rivets and what
are the pros and cons?
Kevin




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Kevin Brennan

Solid vs Pulled

Post by Kevin Brennan » Sat Feb 18, 2012 10:39 am

Ben thanks . I am located in Michigan and have not yet started to build. I am trying to asses all the great information on this forum. I hope to purchase a kit soon. Still have not made up my mind as to what type. All the great people on this forum is making me lean toward the Murphy kit.

bransom@dcsol.com wrote: Kevin,
I have the impression that % is only a handful. General sentiment seems to
be there is no practical reason, so don't mess with this idea and build the
plane. As I think I've mentioned before, "practical" isn't why I'm here
anyway, and I really thought it would be just nice aesthetically to try to do
solid flush on the leading edge, so I did. I made some simple dimpling tools
that greatly aided the process, and of course the riveting is "back
riveting". I was able to do the stringers on the bottom skin as well (up to
the point of the tank skin). Did not do the top main skin at all to ease the
final assembly sequence of top skin, stringers, and top tank skin. My
dimpling tools (and the back riveting) produced excellent results and took
only a few hours more per wing than if I had done pulled rivets. (Maybe I'm
slow at pull rivets.) For a few pics see:
http://mae.ucdavis.edu/ransom/Murphy/SolidFlushRivet/
BTW, MAM provided me a little worksheet to determine whether AN3 or AN4
rivets were required for replacement of the pull rivets. On the Rebel it
works out that the AN3's are appropriate (for wing stringers). Riveting the
small 3's is a breeze.
-Ben/ 496R
Davis, Calif
BTW Kevin, where are you located? (i have the same ISP)
:?: What is the %of builders using solid rivets vs pulled rivets and what
are the pros and cons?
Kevin




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Ken

Solid vs Pulled

Post by Ken » Sat Feb 18, 2012 10:39 am

This is quite rare.
Once you deviate significantly from the kit, the resale value may vary
substantially should it have to be sold.
For example -3 solid rivets might or might not be equivalent or better
but the average purchaser is more likely to just know that it is not
like the other Rebels that he has seen. Even I would be concerned
whether they were used in inappropriate areas as builders who should
know better (due to professional qualifications) have done some strange
things. I guess I'm saying that this is more likely to reduce the
projects value rather than enhance it. I wouldn't question -4 solids
but nor would they add value for the extra work in my mind and you will
still need some pulled rivets in blind areas so you'd end up with a
mixture which might lead to even further work as you fill the pulled
rivets to make them all look the same... The archives mention that flush
riveted machines don't seem to go any faster ;(
Ken
:?: What is the %of builders using solid rivets vs pulled rivets and what

are the pros and cons?

Kevin







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mbetti

Solid vs Pulled

Post by mbetti » Sat Feb 18, 2012 10:39 am

Kevin,
What part of MI, I'm in Iron Mountain. When I purchased my kit, I thought I was told that there were a handful of buck rivets somewhere, main spar?? I haven't found anywhere they would go. Does anyone know if there are any in the Elite.
Thanks,
Mike Betti
771E

On Tue, 14 Jun 2005 05:11:48 -0700 (PDT), rebel-builders@dcsol.com said:
Ben thanks . I am located in Michigan and have not yet started to build. I am trying to asses all the great information on this forum. I hope to purchase a kit soon. Still have not made up my mind as to what type. All the great people on this forum is making me lean toward the Murphy kit.

bransom@dcsol.com wrote: Kevin,
I have the impression that % is only a handful. General sentiment seems to
be there is no practical reason, so don't mess with this idea and build the
plane. As I think I've mentioned before, "practical" isn't why I'm here
anyway, and I really thought it would be just nice aesthetically to try to do
solid flush on the leading edge, so I did. I made some simple dimpling tools
that greatly aided the process, and of course the riveting is "back
riveting". I was able to do the stringers on the bottom skin as well (up to
the point of the tank skin). Did not do the top main skin at all to ease the
final assembly sequence of top skin, stringers, and top tank skin. My
dimpling tools (and the back riveting) produced excellent results and took
only a few hours more per wing than if I had done pulled rivets. (Maybe I'm
slow at pull rivets.) For a few pics see:
http://mae.ucdavis.edu/ransom/Murphy/SolidFlushRivet/
BTW, MAM provided me a little worksheet to determine whether AN3 or AN4
rivets were required for replacement of the pull rivets. On the Rebel it
works out that the AN3's are appropriate (for wing stringers). Riveting the
small 3's is a breeze.
-Ben/ 496R
Davis, Calif
BTW Kevin, where are you located? (i have the same ISP)
:?: What is the %of builders using solid rivets vs pulled rivets and what
are the pros and cons?
Kevin




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N.Smith

Solid vs Pulled

Post by N.Smith » Sat Feb 18, 2012 10:39 am

Hi Mike

I've got all my kit and no solid rivets at all......

Nigel
745E

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com]On Behalf Of
mbetti@up.net
Sent: 14 June 2005 15:59
To: rebel-builders@dcsol.com
Subject: RE: Solid vs Pulled



Kevin,
What part of MI, I'm in Iron Mountain. When I purchased my kit, I thought I
was told that there were a handful of buck rivets somewhere, main spar?? I
haven't found anywhere they would go. Does anyone know if there are any in
the Elite.
Thanks,
Mike Betti
771E

On Tue, 14 Jun 2005 05:11:48 -0700 (PDT), rebel-builders@dcsol.com said:
Ben thanks . I am located in Michigan and have not yet started to build. I
am trying to asses all the great information on this forum. I hope to
purchase a kit soon. Still have not made up my mind as to what type. All the
great people on this forum is making me lean toward the Murphy kit.
bransom@dcsol.com wrote: Kevin,
I have the impression that % is only a handful. General sentiment seems to
be there is no practical reason, so don't mess with this idea and build the
plane. As I think I've mentioned before, "practical" isn't why I'm here
anyway, and I really thought it would be just nice aesthetically to try to
do
solid flush on the leading edge, so I did. I made some simple dimpling
tools
that greatly aided the process, and of course the riveting is "back
riveting". I was able to do the stringers on the bottom skin as well (up to
the point of the tank skin). Did not do the top main skin at all to ease
the
final assembly sequence of top skin, stringers, and top tank skin. My
dimpling tools (and the back riveting) produced excellent results and took
only a few hours more per wing than if I had done pulled rivets. (Maybe I'm
slow at pull rivets.) For a few pics see:
http://mae.ucdavis.edu/ransom/Murphy/SolidFlushRivet/
BTW, MAM provided me a little worksheet to determine whether AN3 or AN4
rivets were required for replacement of the pull rivets. On the Rebel it
works out that the AN3's are appropriate (for wing stringers). Riveting the
small 3's is a breeze.
-Ben/ 496R
Davis, Calif
BTW Kevin, where are you located? (i have the same ISP)
:?: What is the %of builders using solid rivets vs pulled rivets and what
are the pros and cons?
Kevin




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Kevin Brennan

Solid vs Pulled

Post by Kevin Brennan » Sat Feb 18, 2012 10:39 am

Mike I am am in Rochester Hills. Hope to make it up to that airport some time this summer.
My best friends uncle owns Superior in Iron Mtn. He deer hunts there every year.

mbetti@up.net wrote:

Kevin,
What part of MI, I'm in Iron Mountain. When I purchased my kit, I thought I was told that there were a handful of buck rivets somewhere, main spar?? I haven't found anywhere they would go. Does anyone know if there are any in the Elite.
Thanks,
Mike Betti
771E

On Tue, 14 Jun 2005 05:11:48 -0700 (PDT), rebel-builders@dcsol.com said:
Ben thanks . I am located in Michigan and have not yet started to build. I am trying to asses all the great information on this forum. I hope to purchase a kit soon. Still have not made up my mind as to what type. All the great people on this forum is making me lean toward the Murphy kit.

bransom@dcsol.com wrote: Kevin,
I have the impression that % is only a handful. General sentiment seems to
be there is no practical reason, so don't mess with this idea and build the
plane. As I think I've mentioned before, "practical" isn't why I'm here
anyway, and I really thought it would be just nice aesthetically to try to do
solid flush on the leading edge, so I did. I made some simple dimpling tools
that greatly aided the process, and of course the riveting is "back
riveting". I was able to do the stringers on the bottom skin as well (up to
the point of the tank skin). Did not do the top main skin at all to ease the
final assembly sequence of top skin, stringers, and top tank skin. My
dimpling tools (and the back riveting) produced excellent results and took
only a few hours more per wing than if I had done pulled rivets. (Maybe I'm
slow at pull rivets.) For a few pics see:
http://mae.ucdavis.edu/ransom/Murphy/SolidFlushRivet/
BTW, MAM provided me a little worksheet to determine whether AN3 or AN4
rivets were required for replacement of the pull rivets. On the Rebel it
works out that the AN3's are appropriate (for wing stringers). Riveting the
small 3's is a breeze.
-Ben/ 496R
Davis, Calif
BTW Kevin, where are you located? (i have the same ISP)
:?: What is the %of builders using solid rivets vs pulled rivets and what
are the pros and cons?
Kevin




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bransom

Solid vs Pulled

Post by bransom » Sat Feb 18, 2012 10:39 am

I would agree as Ken points out, that deviations are generally not a good
idea. But, in spite of that, here is my thinking on this one...

The structural difference between solids and pull rivets is a straight
forward engineering comparison, so the only thing left for uncertainty is
riveting technique, i.e., did I hammer the rivets too far and work harden
them, or not enf leaving them vulnerable to working loose. I had an expert
(teaches A&P and especially metal work) show me and check samples, plus
crosschecked the FAA Advisory Circulars on riveting procedures. Plus, MAM's
support of the idea (so long as following the rivet substitution table they
provided) also made me feel it was a reasonable choice. I don't mean to
sound too defensive on this, but just wanting to point out that good care
went into this decision as well as build technique.
-Ben
This is quite rare.
Once you deviate significantly from the kit, the resale value may vary
substantially should it have to be sold.
For example -3 solid rivets might or might not be equivalent or better
but the average purchaser is more likely to just know that it is not
like the other Rebels that he has seen. Even I would be concerned
whether they were used in inappropriate areas as builders who should
know better (due to professional qualifications) have done some strange
things. I guess I'm saying that this is more likely to reduce the
projects value rather than enhance it. I wouldn't question -4 solids
but nor would they add value for the extra work in my mind and you will
still need some pulled rivets in blind areas so you'd end up with a
mixture which might lead to even further work as you fill the pulled
rivets to make them all look the same... The archives mention that flush
riveted machines don't seem to go any faster ;(
Ken
:?: What is the %of builders using solid rivets vs pulled rivets and what

are the pros and cons?

Kevin






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Bob Patterson

Solid vs Pulled

Post by Bob Patterson » Sat Feb 18, 2012 10:39 am

Hi Ben !

I'm sure Ken was not even suggesting that there was any problem
with your work !

He WAS pointing out one of the factors that (most) new buyers
would consider when buying a homebuilt. Sad as it is, there are
builders out there who are nowhere near as careful as those on this
list ..... See the recent Kitplanes article on "The RV-4 from Hell" !
I was shocked at the things found on this airplane - double, overlapping
holes for the rear spar bolts, etc. !!!!

The reality is that a partly finished kit is almost always sold for
LESS than the original kit cost -- mostly because of questions about
workmanship (valid or not), and ANY variation from the plans,
or most examples out there, will raise questions.

Certainly, the choice of rivet types on the Rebel & Moose is up
to the builder - there are advantages to both, and the factory has
approved both. Some believe solids will produce a stronger airplane -
others believe that Avex pulled rivets will be easier to repair later.
It's really a matter of choice - and a buyer will decide on his own.

.......bobp

-------------------------------orig.-------------------------
On Tuesday 14 June 2005 04:04 pm, bransom@dcsol.com wrote:
I would agree as Ken points out, that deviations are generally not a good
idea. But, in spite of that, here is my thinking on this one...

The structural difference between solids and pull rivets is a straight
forward engineering comparison, so the only thing left for uncertainty is
riveting technique, i.e., did I hammer the rivets too far and work harden
them, or not enf leaving them vulnerable to working loose. I had an expert
(teaches A&P and especially metal work) show me and check samples, plus
crosschecked the FAA Advisory Circulars on riveting procedures. Plus, MAM's
support of the idea (so long as following the rivet substitution table they
provided) also made me feel it was a reasonable choice. I don't mean to
sound too defensive on this, but just wanting to point out that good care
went into this decision as well as build technique.
-Ben
This is quite rare.
Once you deviate significantly from the kit, the resale value may vary
substantially should it have to be sold.
For example -3 solid rivets might or might not be equivalent or better
but the average purchaser is more likely to just know that it is not
like the other Rebels that he has seen. Even I would be concerned
whether they were used in inappropriate areas as builders who should
know better (due to professional qualifications) have done some strange
things. I guess I'm saying that this is more likely to reduce the
projects value rather than enhance it. I wouldn't question -4 solids
but nor would they add value for the extra work in my mind and you will
still need some pulled rivets in blind areas so you'd end up with a
mixture which might lead to even further work as you fill the pulled
rivets to make them all look the same... The archives mention that flush
riveted machines don't seem to go any faster ;(
Ken
what
are the pros and cons?




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Ken

Solid vs Pulled

Post by Ken » Sat Feb 18, 2012 10:39 am

Exactly!
And that most of the little changes seem to snowball into complications.
Could use a snowball or two around here today though, 30C and humid!
Ken

Bob Patterson wrote:
Hi Ben !

I'm sure Ken was not even suggesting that there was any problem
with your work !

He WAS pointing out one of the factors that (most) new buyers
would consider when buying a homebuilt. Sad as it is, there are
builders out there who are nowhere near as careful as those on this
list ..... See the recent Kitplanes article on "The RV-4 from Hell" !
I was shocked at the things found on this airplane - double, overlapping
holes for the rear spar bolts, etc. !!!!

The reality is that a partly finished kit is almost always sold for
LESS than the original kit cost -- mostly because of questions about
workmanship (valid or not), and ANY variation from the plans,
or most examples out there, will raise questions.

Certainly, the choice of rivet types on the Rebel & Moose is up
to the builder - there are advantages to both, and the factory has
approved both. Some believe solids will produce a stronger airplane -
others believe that Avex pulled rivets will be easier to repair later.
It's really a matter of choice - and a buyer will decide on his own.

.......bobp





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