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[rebel-builders] Making your own fiberglass tailspring

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Drew Dalgleish

[rebel-builders] Making your own fiberglass tailspring

Post by Drew Dalgleish » Sun Feb 19, 2012 4:43 pm

Hi Mike I'm not a composite expert by any stretch but I don't think mixing
materials that vary in stiffness is a good idea for a spring. It might
cause a lot of internal stresses. Impact resistance hasn't been an issue
with my plane and I think there's lots of parts on the tail more fragile
than the spring. If I were to buid a tailspring i'd use lots of layers of
glass in epoxy. I'd make it wider than needed and vacuum bag it to get
complete saturation without extra epoxy. After it was cured I'd cut it to
the final width. Truthfully though my plane has an 0-320 and a not cut back
firewall a little extra weight at the back isn't going to hurt so if I
needed a new tailspring I'd just use a steel trailer spring 3 leaves.

At 11:53 AM 6/24/2008 -0800, you wrote:
FWIW I would recommend S-glass, not the E-glass that you can get at hardware
stores. Probably want to alternate each layer in different directions too.
I guess you could use the dimensions of the spring already in use to figure
out how thick to make it. If you really wanted to experiment you might
alternate different layers of S-glass with Kevlar, leaving the outside
layers in Kevlar for it's impact resistance. I would lean toward a higher
percentage of S-glass. But with Kevlar being twice as strong as S-glass you
could make a smaller, lighter tailspring with equal strength if you wanted.
Or make one with the same dimensions and it will be stronger, lighter, and
privide impact resistance to those rocks you're going to through at it. Use
epoxy resin. You shouldn't use polyester resins with Kevlar.

Mike
044SR

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf Of Bob
Patterson
Sent: Monday, June 23, 2008 7:10 PM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] Rebel tailsprings - was Empty weight


Changed the header - again !

Yes, it shouldn't be too hard to build fiberglass tailsprings - you
could lay up double or triple width & saw them apart ...

We're not Rambling yet, Tim - we leave July 12th, for a one week
trip to Quebec City & Canada'a east coast, if the weather's good ...
http://prosumers.ca/Ramble08

Everyone's welcome - still time to join in !!

Anna & I will be at Oshkosh, and hope to get together with
everybody, as usual ! :-) Maybe we'll try one more time
for a get-together at the Beer Tent ....

--
......bobp
bobp@prosumers.ca
http://www.prosumers.ca
http://bpatterson.qhealthbeauty.com
http://apatterson2.qhealthzone.com
http://apatterson2.ordermygift.com

-------------------------------orig.-------------------------
On Tuesday 24 June 2008 02:35, Tim Hickey wrote:
Anybody ever try to lay up a fiberglass spring?

Shouldn't be all that hard. We just need to find an ol VariEze builder and
turn him loose.

By the way, I will be putting together a master list of those planning to
attend OSH 08 in the next several days. Last year we had a very good
discussion with Mr. Murphy for an hour or so. I hope that we can do so
again.
Bob P. Can you help set this up? ( I think Bob is Rambling, but he will
get this sooner or later.)

Tim Hickey
R808


----- Original Message -----
From: "Drew Dalgleish" <drewjan@cabletv.on.ca>
To: <rebel-builders@dcsol.com>
Sent: Monday, June 23, 2008 7:35 PM
Subject: Re: [rebel-builders] Empty weight



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Drew



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