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[rebel-builders] Moose: Rudder pedal service bulletin

Posted: Sun Feb 19, 2012 12:20 pm
by Ted Waltman
Dick,

I've talked to numerous builders about this rudder issue. No one has ever
seen nor heard of a service bulletin. There might be updated pages in
Chapter 12, but no bulletin that anyone else has ever seen. If you indeed
have such a bulletin, please scan or otherwise upload it to an area on the
server and let us know so we can view it.

Thank you,

Ted

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf Of
Richard Wampach
Sent: Wednesday, September 05, 2007 11:56 PM
To: rebel-builders@dcsol.com
Subject: RE: [rebel-builders] Moose Accident's

OK Ron I have been looking for a while now, the darn thing is around
here some place.

I did locate the revised chapter 12 controls dated 21/08/2006, which by
the way does have the missing pages from earlier versions, and control
travel information on the last page (36).
Page 1 shows the floor mount brackets (15) master cylinder standoff
BRK0220.
Pages 32, 33 cover the brake pedal upgrade fig 12.1.47, 48, and 49.

I have made a few changes in this area;
I used 4 Cessna rudder pedals which drilled out to 5/8", and
added bronze bushings at the pivot point for brake action, (ACE
hardware).
I made the BRK0220's as short as possible, with just enough room
to NOT have the bottom of the master cylinders touch the floor.
I have 4 master cylinders not 2. I used the original's on the
pilots side, and Matco MC-5 cyls with reservoirs on the co-pilots side
(Aircraft Spruce pn 06-1100 $81.75 US) connected from the bottom of the
reservoir on the co-pilots side to the top of the Murphy supplied MC-4
res. on the pilots side. Then on to a Matco on-off parking brake valve
(Spruce # 06-17200) which is cable operated. This allowed me to get rid
of a lot of the cross-over linkage between the pilot's side and
co-pilot's.

After hearing about the mishap in WA, I did one more mod of my own.

Like the Cardinal C-177 I tied the two rudder torque tubes together with
a pair of modified gears. They are located at the center between the
inner pivot bearing mounts (rudder blocks CC-0102). This gives me
positive opposite pedal movement i.e. one set of pedal being moved
forward makes the other set go aft. This is independent of the rudder
cable action with springs that will normally give some cable tension,
and feed back thru the rudder its-self.

The system works very smooth on the ground. I will test it next year
when I finish the building phase and get into the flying part!

It is my intention to fly her to OSH in 08. Fuselage is done, working on
wings, then doors and engine.

Dick Wampach SR-108


-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf of
Ron Shannon
Sent: Wednesday, September 05, 2007 8:32 PM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] Moose Accident's

Dick,

Do you recall where you saw the SB about floor mounting the Moose brake
cylinders? I don't see it on the MAM web site. Probably just missing it.

I am not aware of a service bulletin about brake cylinder floor mounting

for the Rebel, and there doesn't appear to be one on the MAM site
either. See
http://murphyair.com/murphyair/Aircraft ... chSpt.html
(http://tinyurl.com/3x2s76)
To the contrary, at that link the newly updated (8/21/07) exploded view
of the Rebel control column still shows the brake cylinder attached to
the column's control tube tang, not the floor.

As I recall, debates about the pros and cons of floor mounting
(including for the Rebel) have occurred frequently on this list. My
in-progress-not-flying 254R cylinders are still column mounted, but
perhaps I'll think that through again.

Ron
254R

PS - It was nice to meet you at Oshkosh!


Richard Wampach wrote:
The rudder pedal lock up is found in NTSB report SEA07CA159, June 14
2007, Roche Harbor, WA.
----Upon landing the a/c started a slight drift to the right. Pilot
applied left rudder to compensate and felt a "thunk" as the pedal
locked
forward, over center, underneath the brake pedal, which prevented the
use of the left brake. The a/c briefly lurched to the left. He
applied
hard right rudder, but no apparent effect. He next applied right
brake
and intentionally ground looped the aircraft to prevent going down an
embankment. The left main landing gear collapsed.

The pilot said the rudder/brake pedal assembly has only one master
cylinder for the braking system and it is located on the right hand
side. He said there is a mechanical linkage from the right to the
left,
which is prone to jamming in certain rudder deflections----


As I recall, the brake master cylinders were mounted per the original
factory method.
There is a service bulletin out to mount the bottom of the master
cylinders to the floor.

After this mishap I re-worked my pedals, and suggest that all of you
do
the same!

Dick Wampach SR-108

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[rebel-builders] Moose: Rudder pedal service bulletin

Posted: Sun Feb 19, 2012 12:20 pm
by Dale Fultz
Ted,, I have forwarded the file to you that was given to me let me know if
you don't get it.. Dale




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[rebel-builders] Moose: Rudder pedal service bulletin

Posted: Sun Feb 19, 2012 12:20 pm
by Ted Waltman
Folks, the file Dale forwarded to me is the "Brake Pedal Upgrade" manual
update. No where in that document do the words "lock," "lockup," or
"potential problem" appear. The manual upgrade (dated 7/6/01) says the
upgrade is designed to "...improve confinded taxiing..." and says nothing to
alert the builder or pilot of potential "over center" issues. It is NOT a
service bulletin.

Ted

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf Of Dale
Fultz
Sent: Thursday, September 06, 2007 6:57 AM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] Moose: Rudder pedal service bulletin

Ted,, I have forwarded the file to you that was given to me let me know if
you don't get it.. Dale




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[rebel-builders] Moose: Rudder pedal service bulletin

Posted: Sun Feb 19, 2012 12:20 pm
by Robert Andrews
I purchased 612e as an aircraft that had flown and needed work. The square
connection tubes connecting the left set with the right set that were
installed on 612e were straight. It was near impossible to line up all four
pedals while still ensuring the square tubes and connecting tabs did not go
over center during pedal movement. I replaced these straight tubes with the
bent ones and found rigging the pedals was much better. However, its still
not difficult to rig them such that these square bent tubes go over center
w/r/t the tabs and subsequently lock the rudder pedals. Only MAM could
confirm, but suspect other kits were delivered with these straight square
tubes as mine apparently was. Perhaps this service bulletin mentioned is to
replace the straight ones with the curved ones?

Cheers, Bob 612e

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com]On Behalf Of
Dale Fultz
Sent: Thursday, September 06, 2007 5:57 AM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] Moose: Rudder pedal service bulletin


Ted,, I have forwarded the file to you that was given to me let me know if
you don't get it.. Dale




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[rebel-builders] Moose: Rudder pedal service bulletin

Posted: Sun Feb 19, 2012 12:20 pm
by Fred Messinger (fredm)
Hi Ted,

I don't have those words in my chaper 12. Would you mind forwarding (or
maybe up-load to the builder site) what Dale sent to you? I'd just like to
make certain....

Thanks,
Fred


On 9/6/07, Ted Waltman <tedwaltman@i1ci.com> wrote:
Folks, the file Dale forwarded to me is the "Brake Pedal Upgrade" manual
update. No where in that document do the words "lock," "lockup," or
"potential problem" appear. The manual upgrade (dated 7/6/01) says the
upgrade is designed to "...improve confinded taxiing..." and says nothing
to
alert the builder or pilot of potential "over center" issues. It is NOT a
service bulletin.

Ted

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf Of Dale
Fultz
Sent: Thursday, September 06, 2007 6:57 AM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] Moose: Rudder pedal service bulletin

Ted,, I have forwarded the file to you that was given to me let me know
if
you don't get it.. Dale




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[rebel-builders] Moose: Rudder pedal service bulletin

Posted: Sun Feb 19, 2012 12:20 pm
by Keith Leitch
Okay guys......are you saying this is a potential problem with the Rebel also? Not just the SR?

Keith R661 on sabatical. LOL

Robert Andrews <robert@montanasky.us> wrote:
I purchased 612e as an aircraft that had flown and needed work. The square
connection tubes connecting the left set with the right set that were
installed on 612e were straight. It was near impossible to line up all four
pedals while still ensuring the square tubes and connecting tabs did not go
over center during pedal movement. I replaced these straight tubes with the
bent ones and found rigging the pedals was much better. However, its still
not difficult to rig them such that these square bent tubes go over center
w/r/t the tabs and subsequently lock the rudder pedals. Only MAM could
confirm, but suspect other kits were delivered with these straight square
tubes as mine apparently was. Perhaps this service bulletin mentioned is to
replace the straight ones with the curved ones?

Cheers, Bob 612e

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com]On Behalf Of
Dale Fultz
Sent: Thursday, September 06, 2007 5:57 AM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] Moose: Rudder pedal service bulletin


Ted,, I have forwarded the file to you that was given to me let me know if
you don't get it.. Dale




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[rebel-builders] Moose: Rudder pedal service bulletin

Posted: Sun Feb 19, 2012 12:20 pm
by Alan Hepburn
Bob:

My pedals for Elite 657e came with straight tubes too, and I changed them to
bent ones. Also moved the attach point away from the pedal mechanism. In
my case, due to the double skinned floor, the attach point is event higher
than with the so-called "upgrade", but it was still possible to get into an
over-centre lock situation. I fiddled with the geometry until I got away
from that situation. However, if I was doing it again, I'd throw away the
Murphy pedals and use something else - like these Wag Aero ones, or salvage
from a C150.

Al

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com]On Behalf Of
Robert Andrews
Sent: Thursday, September 06, 2007 9:30 AM
To: rebel-builders@dcsol.com
Subject: RE: [rebel-builders] Moose: Rudder pedal service bulletin


I purchased 612e as an aircraft that had flown and needed work. The square
connection tubes connecting the left set with the right set that were
installed on 612e were straight. It was near impossible to line up all four
pedals while still ensuring the square tubes and connecting tabs did not go
over center during pedal movement. I replaced these straight tubes with the
bent ones and found rigging the pedals was much better. However, its still
not difficult to rig them such that these square bent tubes go over center
w/r/t the tabs and subsequently lock the rudder pedals. Only MAM could
confirm, but suspect other kits were delivered with these straight square
tubes as mine apparently was. Perhaps this service bulletin mentioned is to
replace the straight ones with the curved ones?

Cheers, Bob 612e

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com]On Behalf Of
Dale Fultz
Sent: Thursday, September 06, 2007 5:57 AM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] Moose: Rudder pedal service bulletin


Ted,, I have forwarded the file to you that was given to me let me know if
you don't get it.. Dale




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[rebel-builders] Moose: Rudder pedal service bulletin

Posted: Sun Feb 19, 2012 12:20 pm
by Mike Kimball
Years before hearing of any kind of rudder pedal problem, when I built mine
it quickly became clear to me that the square tubes supplied with the kit
just weren't the right size. I fiddled with them for a while then I made my
own square tubes carefully sized to give the proper geometry. They are
longer than the original ones. I have pulled and pushed and tried my best
to introduce an over-center, locked up condition and I can't get it to
happen, nor can I see any way it can happen with mine. Before a pedal can
get to an over-center position, the brake pedal pivot point hits my square
tube making over-center impossible. I can envision a bent tube allowing
over-center though. At least in my case, simply resizing the tubes did the
job and other than that I have no problem with the original Murphy design.
It works just fine from either seat.

Also, for anyone interested in a very simply reservoir installation, I used
the tiny ACS A-600 reservoirs mounted directly on the left and right brake
cylinders and they work just fine. No lines to and from a remote reservoir.

Mike
044SR

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf Of Robert
Andrews
Sent: Thursday, September 06, 2007 5:30 AM
To: rebel-builders@dcsol.com
Subject: RE: [rebel-builders] Moose: Rudder pedal service bulletin

I purchased 612e as an aircraft that had flown and needed work. The square
connection tubes connecting the left set with the right set that were
installed on 612e were straight. It was near impossible to line up all four
pedals while still ensuring the square tubes and connecting tabs did not go
over center during pedal movement. I replaced these straight tubes with the
bent ones and found rigging the pedals was much better. However, its still
not difficult to rig them such that these square bent tubes go over center
w/r/t the tabs and subsequently lock the rudder pedals. Only MAM could
confirm, but suspect other kits were delivered with these straight square
tubes as mine apparently was. Perhaps this service bulletin mentioned is to
replace the straight ones with the curved ones?

Cheers, Bob 612e

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com]On Behalf Of
Dale Fultz
Sent: Thursday, September 06, 2007 5:57 AM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] Moose: Rudder pedal service bulletin


Ted,, I have forwarded the file to you that was given to me let me know if
you don't get it.. Dale




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