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[rebel-builders] front engine seal O-320

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Mike Davis

[rebel-builders] front engine seal O-320

Post by Mike Davis » Sun Feb 19, 2012 12:04 pm

Hi Gary, are you sure your breather tube is not blocked?

Mike

----- Original Message -----
From: "Garry Wright" <wrightdg@davincibb.net>
To: <rebel-builders@dcsol.com>
Sent: Sunday, May 13, 2007 10:17 AM
Subject: [rebel-builders] front engine seal O-320

My front engine seal, the cut style, was blowing oil out last summer so
I replaced it with a non-cut type. I sealed around it with Permatex Blue
but after another 20 hours or so, it too is blowing oil out. What is the
recommended material for setting this seal in so it actually functions
properly? I suspect from the appearance of the seal that it is not fully
inserted toward the rear and this may have been caused by the blue not
being fully set before I used the engine. The front of the seal is
pretty close to the lip of its seat and I seem to remember it being
deeper when I took the other one our. ???

Garry
068R



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Garry Wright

[rebel-builders] front engine seal O-320

Post by Garry Wright » Sun Feb 19, 2012 12:04 pm

Pretty sure but will take it off and check to make certain. Thanks Mike.

Mike Davis wrote:
Hi Gary, are you sure your breather tube is not blocked?

Mike

----- Original Message -----
From: "Garry Wright" <wrightdg@davincibb.net>
To: <rebel-builders@dcsol.com>
Sent: Sunday, May 13, 2007 10:17 AM
Subject: [rebel-builders] front engine seal O-320

My front engine seal, the cut style, was blowing oil out last summer so
I replaced it with a non-cut type. I sealed around it with Permatex Blue
but after another 20 hours or so, it too is blowing oil out. What is the
recommended material for setting this seal in so it actually functions
properly? I suspect from the appearance of the seal that it is not fully
inserted toward the rear and this may have been caused by the blue not
being fully set before I used the engine. The front of the seal is
pretty close to the lip of its seat and I seem to remember it being
deeper when I took the other one our. ???

Garry
068R



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Wayne G. O'Shea

[rebel-builders] front engine seal O-320

Post by Wayne G. O'Shea » Sun Feb 19, 2012 12:04 pm

Howard's seal came loose 2 years back...after a flight I could push it back
in just enough you could feel it move and it was leaking between the seal
and case..not seal and shaft. I had a guy that builds engines every day come
over and stretch a new one piece seal over the prop flange while I was away
and Howard helped him put the prop back etc so I didn't witness the work to
help you Garry. Here's some really good advise from Supercubs.org though...

In my opinion the front oil seal failed because of a poor installation and
not because of the temperature. The biggest problem is degreasing the mating
surfaces. I like the split seal because it allows the most control for
installation. Others prefer the once piece solid. Always use the Lycoming
recommended Plyobond adhesive when installing the seals. I can't over
emphasize how important it is to degrease then degrease some more. It
probably wasn't temperature that did in your seal but rather the
contamination of either the crank case or the seal. I mask off,clean, re
clean and follow the recommended installation procedure of both Lycoming and
Plyobond.

Another responder to a leaking seal...

Is the oil coming around the crank or the case? If it will not seat on the
crank you might check out the service instruction I have posted here.
http://www.supercub.org/photopost/showg ... &ppuser=58
I have solved many leaking nose seals by this method.

Not sure if these pictures are viewable for non-members but try them. Shows
a SBulleting for continentals where they get you to angle scrub the crank
surface itself with emery paper...sure would work for Lyco as well.

http://www.supercub.org/photopost/showp ... &ppuser=58

http://www.supercub.org/photopost/showp ... &ppuser=58

http://www.supercub.org/photopost/showp ... &ppuser=58


----- Original Message -----
From: "Garry Wright" <wrightdg@davincibb.net>
To: <rebel-builders@dcsol.com>
Sent: Sunday, May 13, 2007 2:17 PM
Subject: [rebel-builders] front engine seal O-320

My front engine seal, the cut style, was blowing oil out last summer so
I replaced it with a non-cut type. I sealed around it with Permatex Blue
but after another 20 hours or so, it too is blowing oil out. What is the
recommended material for setting this seal in so it actually functions
properly? I suspect from the appearance of the seal that it is not fully
inserted toward the rear and this may have been caused by the blue not
being fully set before I used the engine. The front of the seal is
pretty close to the lip of its seat and I seem to remember it being
deeper when I took the other one our. ???

Garry
068R



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Rick Harper

[rebel-builders] front engine seal O-320

Post by Rick Harper » Sun Feb 19, 2012 12:04 pm

G'day Guys ...

I had the same problem on my IO-320 .... and I was told to use a certain type of Master Gasket on the seal & ACCELERATOR on the casing .... (AFTER cleaning REALLY well with solvents & scourer pads first)

I just can't remember the name & numbers .... until I get out to the hangar (50 miles away) & read the labels again

Good news is - NO LEAKS now !

Biggus
541R
----- Original Message -----
From: Wayne G. O'Shea
To: rebel-builders@dcsol.com
Sent: Monday, May 14, 2007 6:31 AM
Subject: Re: [rebel-builders] front engine seal O-320


Howard's seal came loose 2 years back...after a flight I could push it back
in just enough you could feel it move and it was leaking between the seal
and case..not seal and shaft. I had a guy that builds engines every day come
over and stretch a new one piece seal over the prop flange while I was away
and Howard helped him put the prop back etc so I didn't witness the work to
help you Garry. Here's some really good advise from Supercubs.org though...

In my opinion the front oil seal failed because of a poor installation and
not because of the temperature. The biggest problem is degreasing the mating
surfaces. I like the split seal because it allows the most control for
installation. Others prefer the once piece solid. Always use the Lycoming
recommended Plyobond adhesive when installing the seals. I can't over
emphasize how important it is to degrease then degrease some more. It
probably wasn't temperature that did in your seal but rather the
contamination of either the crank case or the seal. I mask off,clean, re
clean and follow the recommended installation procedure of both Lycoming and
Plyobond.

Another responder to a leaking seal...

Is the oil coming around the crank or the case? If it will not seat on the
crank you might check out the service instruction I have posted here.
http://www.supercub.org/photopost/showg ... &ppuser=58
I have solved many leaking nose seals by this method.

Not sure if these pictures are viewable for non-members but try them. Shows
a SBulleting for continentals where they get you to angle scrub the crank
surface itself with emery paper...sure would work for Lyco as well.

http://www.supercub.org/photopost/showp ... &ppuser=58

http://www.supercub.org/photopost/showp ... &ppuser=58

http://www.supercub.org/photopost/showp ... &ppuser=58


----- Original Message -----
From: "Garry Wright" <wrightdg@davincibb.net>
To: <rebel-builders@dcsol.com>
Sent: Sunday, May 13, 2007 2:17 PM
Subject: [rebel-builders] front engine seal O-320

My front engine seal, the cut style, was blowing oil out last summer so
I replaced it with a non-cut type. I sealed around it with Permatex Blue
but after another 20 hours or so, it too is blowing oil out. What is the
recommended material for setting this seal in so it actually functions
properly? I suspect from the appearance of the seal that it is not fully
inserted toward the rear and this may have been caused by the blue not
being fully set before I used the engine. The front of the seal is
pretty close to the lip of its seat and I seem to remember it being
deeper when I took the other one our. ???

Garry
068R



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Richard Wampach

[rebel-builders] front engine seal O-320

Post by Richard Wampach » Sun Feb 19, 2012 12:04 pm

Gary:
Pliobond adhesive is the Lyc approved cement. It is a dark brown rubber
cement. It sticks to almost anything, clean up with MEK. One of many
sources is Wicks, pn 10-10-2-PT, pint can $7.83 us, 800-221-9425.
Hope this helps!

As one of the other message replies hinted at, if the breather is
restricted, pressure will build up inside the crankcase and the first
thing to yield is that seal! If you have a lot of compression blow-by
past the piston rings, and perhaps the oil gets black soon after an oil
change or seepage at the crankcase parting line that is the problem.
TCM has installed a pair of half moon shaped metal plates to hold the
seal in on the bigger boar engines. I don't think Lyc uses one, check a
parts manual, or just look for 4 bolt holes in the case just outside of
the seal.

Dick Wampach SR-108



-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf of
Garry Wright
Sent: Sunday, May 13, 2007 11:17 AM
To: rebel-builders@dcsol.com
Subject: [rebel-builders] front engine seal O-320

My front engine seal, the cut style, was blowing oil out last summer so
I replaced it with a non-cut type. I sealed around it with Permatex Blue

but after another 20 hours or so, it too is blowing oil out. What is the

recommended material for setting this seal in so it actually functions
properly? I suspect from the appearance of the seal that it is not fully

inserted toward the rear and this may have been caused by the blue not
being fully set before I used the engine. The front of the seal is
pretty close to the lip of its seat and I seem to remember it being
deeper when I took the other one our. ???

Garry
068R



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Garry Wright

[rebel-builders] front engine seal O-320

Post by Garry Wright » Sun Feb 19, 2012 12:04 pm

Thanks Wayne and Biggus. Biggus, I await your comments on the sealant
you used. I have to admit that I did not live up to the requirements
described below when I replaced it the first time. Guess I should have
asked sooner. The Lycoming Plyobond adhesive will cost an arm and a leg
at Leavens I suppose.

Garry

Wayne G. O'Shea wrote:
Howard's seal came loose 2 years back...after a flight I could push it back
in just enough you could feel it move and it was leaking between the seal
and case..not seal and shaft. I had a guy that builds engines every day come
over and stretch a new one piece seal over the prop flange while I was away
and Howard helped him put the prop back etc so I didn't witness the work to
help you Garry. Here's some really good advise from Supercubs.org though...

In my opinion the front oil seal failed because of a poor installation and
not because of the temperature. The biggest problem is degreasing the mating
surfaces. I like the split seal because it allows the most control for
installation. Others prefer the once piece solid. Always use the Lycoming
recommended Plyobond adhesive when installing the seals. I can't over
emphasize how important it is to degrease then degrease some more. It
probably wasn't temperature that did in your seal but rather the
contamination of either the crank case or the seal. I mask off,clean, re
clean and follow the recommended installation procedure of both Lycoming and
Plyobond.

Another responder to a leaking seal...

Is the oil coming around the crank or the case? If it will not seat on the
crank you might check out the service instruction I have posted here.
http://www.supercub.org/photopost/showg ... &ppuser=58
I have solved many leaking nose seals by this method.

Not sure if these pictures are viewable for non-members but try them. Shows
a SBulleting for continentals where they get you to angle scrub the crank
surface itself with emery paper...sure would work for Lyco as well.

http://www.supercub.org/photopost/showp ... &ppuser=58

http://www.supercub.org/photopost/showp ... &ppuser=58

http://www.supercub.org/photopost/showp ... &ppuser=58


----- Original Message -----
From: "Garry Wright" <wrightdg@davincibb.net>
To: <rebel-builders@dcsol.com>
Sent: Sunday, May 13, 2007 2:17 PM
Subject: [rebel-builders] front engine seal O-320

My front engine seal, the cut style, was blowing oil out last summer so
I replaced it with a non-cut type. I sealed around it with Permatex Blue
but after another 20 hours or so, it too is blowing oil out. What is the
recommended material for setting this seal in so it actually functions
properly? I suspect from the appearance of the seal that it is not fully
inserted toward the rear and this may have been caused by the blue not
being fully set before I used the engine. The front of the seal is
pretty close to the lip of its seat and I seem to remember it being
deeper when I took the other one our. ???

Garry
068R



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Garry Wright

[rebel-builders] front engine seal O-320

Post by Garry Wright » Sun Feb 19, 2012 12:04 pm

Thanks Dick. I had the spelling of pliobond wrong so couldn't find it.
Have to order a new fire extinguisher anyway and ACS carries both. Cheers

Garry

Richard Wampach wrote:
Gary:
Pliobond adhesive is the Lyc approved cement. It is a dark brown rubber
cement. It sticks to almost anything, clean up with MEK. One of many
sources is Wicks, pn 10-10-2-PT, pint can $7.83 us, 800-221-9425.
Hope this helps!

As one of the other message replies hinted at, if the breather is
restricted, pressure will build up inside the crankcase and the first
thing to yield is that seal! If you have a lot of compression blow-by
past the piston rings, and perhaps the oil gets black soon after an oil
change or seepage at the crankcase parting line that is the problem.
TCM has installed a pair of half moon shaped metal plates to hold the
seal in on the bigger boar engines. I don't think Lyc uses one, check a
parts manual, or just look for 4 bolt holes in the case just outside of
the seal.

Dick Wampach SR-108



-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf of
Garry Wright
Sent: Sunday, May 13, 2007 11:17 AM
To: rebel-builders@dcsol.com
Subject: [rebel-builders] front engine seal O-320

My front engine seal, the cut style, was blowing oil out last summer so
I replaced it with a non-cut type. I sealed around it with Permatex Blue

but after another 20 hours or so, it too is blowing oil out. What is the

recommended material for setting this seal in so it actually functions
properly? I suspect from the appearance of the seal that it is not fully

inserted toward the rear and this may have been caused by the blue not
being fully set before I used the engine. The front of the seal is
pretty close to the lip of its seat and I seem to remember it being
deeper when I took the other one our. ???

Garry
068R



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Schmucker, Del

[rebel-builders] front engine seal O-320

Post by Schmucker, Del » Sun Feb 19, 2012 12:04 pm

Garry:

You can get Pliobond at many local hardware store. It can come in small
glass containers.

Thank you,

Del Schmucker
Information Systems Manager
Keewatin-Patricia District School Board
807-223-1254
807-221-8769 Cell
807-223-4703 Fax
del.schmucker@kpdsb.on.ca
www.kpdsb.on.ca

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf Of
Garry Wright
Sent: Sunday, May 13, 2007 11:29 PM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] front engine seal O-320

Thanks Dick. I had the spelling of pliobond wrong so couldn't find it.
Have to order a new fire extinguisher anyway and ACS carries both.
Cheers

Garry

Richard Wampach wrote:
Gary:
Pliobond adhesive is the Lyc approved cement. It is a dark brown
rubber
cement. It sticks to almost anything, clean up with MEK. One of many
sources is Wicks, pn 10-10-2-PT, pint can $7.83 us, 800-221-9425.
Hope this helps!

As one of the other message replies hinted at, if the breather is
restricted, pressure will build up inside the crankcase and the first
thing to yield is that seal! If you have a lot of compression blow-by
past the piston rings, and perhaps the oil gets black soon after an
oil
change or seepage at the crankcase parting line that is the problem.
TCM has installed a pair of half moon shaped metal plates to hold the
seal in on the bigger boar engines. I don't think Lyc uses one, check
a
parts manual, or just look for 4 bolt holes in the case just outside
of
the seal.

Dick Wampach SR-108



-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf of
Garry Wright
Sent: Sunday, May 13, 2007 11:17 AM
To: rebel-builders@dcsol.com
Subject: [rebel-builders] front engine seal O-320

My front engine seal, the cut style, was blowing oil out last summer
so
I replaced it with a non-cut type. I sealed around it with Permatex
Blue
but after another 20 hours or so, it too is blowing oil out. What is
the
recommended material for setting this seal in so it actually functions
properly? I suspect from the appearance of the seal that it is not
fully
inserted toward the rear and this may have been caused by the blue not
being fully set before I used the engine. The front of the seal is
pretty close to the lip of its seat and I seem to remember it being
deeper when I took the other one our. ???

Garry
068R



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Garry Wright

[rebel-builders] front engine seal O-320

Post by Garry Wright » Sun Feb 19, 2012 12:04 pm

Thanks Del. Tomorrow should get that.

Schmucker, Del wrote:
Garry:

You can get Pliobond at many local hardware store. It can come in small
glass containers.

Thank you,

Del Schmucker
Information Systems Manager
Keewatin-Patricia District School Board
807-223-1254
807-221-8769 Cell
807-223-4703 Fax
del.schmucker@kpdsb.on.ca
www.kpdsb.on.ca

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf Of
Garry Wright
Sent: Sunday, May 13, 2007 11:29 PM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] front engine seal O-320

Thanks Dick. I had the spelling of pliobond wrong so couldn't find it.
Have to order a new fire extinguisher anyway and ACS carries both.
Cheers

Garry

Richard Wampach wrote:
Gary:
Pliobond adhesive is the Lyc approved cement. It is a dark brown
rubber
cement. It sticks to almost anything, clean up with MEK. One of many
sources is Wicks, pn 10-10-2-PT, pint can $7.83 us, 800-221-9425.
Hope this helps!

As one of the other message replies hinted at, if the breather is
restricted, pressure will build up inside the crankcase and the first
thing to yield is that seal! If you have a lot of compression blow-by
past the piston rings, and perhaps the oil gets black soon after an
oil
change or seepage at the crankcase parting line that is the problem.
TCM has installed a pair of half moon shaped metal plates to hold the
seal in on the bigger boar engines. I don't think Lyc uses one, check
a
parts manual, or just look for 4 bolt holes in the case just outside
of
the seal.

Dick Wampach SR-108



-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf of
Garry Wright
Sent: Sunday, May 13, 2007 11:17 AM
To: rebel-builders@dcsol.com
Subject: [rebel-builders] front engine seal O-320

My front engine seal, the cut style, was blowing oil out last summer
so
I replaced it with a non-cut type. I sealed around it with Permatex
Blue
but after another 20 hours or so, it too is blowing oil out. What is
the
recommended material for setting this seal in so it actually functions
properly? I suspect from the appearance of the seal that it is not
fully
inserted toward the rear and this may have been caused by the blue not
being fully set before I used the engine. The front of the seal is
pretty close to the lip of its seat and I seem to remember it being
deeper when I took the other one our. ???

Garry
068R



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Rick Harper

[rebel-builders] front engine seal O-320

Post by Rick Harper » Sun Feb 19, 2012 12:04 pm

G'day Gaz , Wayne & Everyone .....

OK ...... I finally got to go flying today - and the air was like GLASS !!! :o)

Flew down the coast to visit Jim Stonier (a fellow Rebel builder) - and landed on his !$#%&!# bumpy cross strip ... (I'll be using the loooooong / smoother one next time ! ... :o)

Cruising along at 105 Knots in ULTRA smooth air was a HOOT :o)

Once I get the new spats molded up & made - (along with the tailspring shroud I'm planning to make - and the tailwheel spat I just finished) I'm hoping to pick up a few more cruise knots as well ! :o)

I'm also just putting the finishing touches to my new three bladed / ground adjustable hub - which will take my new Ozzy made Carbon Fibre blades - (l....i...k....e...... Warp Drive ones - sorta - but with HUGE blade roots - ( so they won't give up the ghost - like my original WD ones did after 5 hours !!!) and 6" wide blade faces - just like a real Sensenich profile ...

but, I digress .................

Anyway - I got to look at the stuff I resealed my new Crankshaft front seal in with - (which hasn't leaked a drop since) ....

The 2 chemicals are both made by Loctite :

The sealant is Loctite 515 "Flange Sealant / Master Gasket"

The Accelerator is Loctite 7649 (which says it's a "Primer N replacement")

The destructions say to use the 7649 to wash & prepare both surfaces - and then wipe it all off

Then it says - once they are clean , to coat both parts again with the 7649 ....

Then to coat one part with the Loctite 515 - ( but to do BOTH parts if they have "rough surfaces")

Assemble & wait 30 minutes (at room temperature) for the 515 & Accelerant to do their stuff & cure - (longer in cold conditions)

Hope this help all you leaky front seal people !

-----------------------------------------------------------------------------------------------------

Now, ... as an aside - Bob ! ......

Jim is contemplating putting the split flap system into his Rebel - I told him that most say to leave it as it is ........ as it gives MORE control overall - (and you can always to USE LESS control than is available ... but the FULL amount is there for when you really need it !)
But he'd like to talk to you & get your opinion - so I'm CCing this to Jim & you direct - so you guys can exchange e-mails & sort out what Jim needs to know

Blue Skies & Tailwinds folks !

Biggus - (he's NOT the Messiah - he's a very naughty boy !!! :o)
----- Original Message -----
From: Garry Wright
To: rebel-builders@dcsol.com
Sent: Monday, May 14, 2007 1:40 PM
Subject: Re: [rebel-builders] front engine seal O-320


Thanks Wayne and Biggus. Biggus, I await your comments on the sealant
you used. I have to admit that I did not live up to the requirements
described below when I replaced it the first time. Guess I should have
asked sooner. The Lycoming Plyobond adhesive will cost an arm and a leg
at Leavens I suppose.

Garry

Wayne G. O'Shea wrote:
Howard's seal came loose 2 years back...after a flight I could push it back
in just enough you could feel it move and it was leaking between the seal
and case..not seal and shaft. I had a guy that builds engines every day come
over and stretch a new one piece seal over the prop flange while I was away
and Howard helped him put the prop back etc so I didn't witness the work to
help you Garry. Here's some really good advise from Supercubs.org though...

In my opinion the front oil seal failed because of a poor installation and
not because of the temperature. The biggest problem is degreasing the mating
surfaces. I like the split seal because it allows the most control for
installation. Others prefer the once piece solid. Always use the Lycoming
recommended Plyobond adhesive when installing the seals. I can't over
emphasize how important it is to degrease then degrease some more. It
probably wasn't temperature that did in your seal but rather the
contamination of either the crank case or the seal. I mask off,clean, re
clean and follow the recommended installation procedure of both Lycoming and
Plyobond.

Another responder to a leaking seal...

Is the oil coming around the crank or the case? If it will not seat on the
crank you might check out the service instruction I have posted here.
http://www.supercub.org/photopost/showg ... &ppuser=58
I have solved many leaking nose seals by this method.

Not sure if these pictures are viewable for non-members but try them. Shows
a SBulleting for continentals where they get you to angle scrub the crank
surface itself with emery paper...sure would work for Lyco as well.

http://www.supercub.org/photopost/showp ... &ppuser=58

http://www.supercub.org/photopost/showp ... &ppuser=58

http://www.supercub.org/photopost/showp ... &ppuser=58


----- Original Message -----
From: "Garry Wright" <wrightdg@davincibb.net>
To: <rebel-builders@dcsol.com>
Sent: Sunday, May 13, 2007 2:17 PM
Subject: [rebel-builders] front engine seal O-320

My front engine seal, the cut style, was blowing oil out last summer so
I replaced it with a non-cut type. I sealed around it with Permatex Blue
but after another 20 hours or so, it too is blowing oil out. What is the
recommended material for setting this seal in so it actually functions
properly? I suspect from the appearance of the seal that it is not fully
inserted toward the rear and this may have been caused by the blue not
being fully set before I used the engine. The front of the seal is
pretty close to the lip of its seat and I seem to remember it being
deeper when I took the other one our. ???

Garry
068R



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