To keep it easy I generally just tighten up to the upper value in the
recommended range. Maybe someone knows of cases where this doesn't work
but it seems to work for me. I've read that most amateur aircraft
bolts tend to be overtightened. (that little extra tug on the wrench to
make sure...)
Mike was commenting on how low the recommended torque is compared to
engine bolts. AN bolts are really only about grade 5 strength bolts
whereas engine bolts may be grade 8 or higher. Engine bolts that are
used in tension for rapid cyclic loads are generally tightened enough
that the bolt is always under tension to resist fatiguing etc. (The life
of the bolt is longer if it is always kept in positive tension through
each load cycle). You can't always just use a larger bolt as you may
need the elastic stretch of the thinner bolt to accomplish this. On the
other hand the overtension failure of AN bolts is supposed to be
stripped threads. The nuts tend to be shorter with less threads engaged.
That way the bolt shank is never overloaded in tension and a stripped
bolt might still do its job if it is resisting a shear load. Apparently
most AN bolts are used in shear instead of tension. A highly tensioned
bolt can not resist as much shear, as tension actually generates
internal shear if my memory is correct, so it makes sense to go easy on
the torque/tension. Fine thread AN bolts are also loaded more for a
given torque than course thread bolts although many engine bolts are
also fine thread.
Ken
I'm not sure I get the above...
Is this to make sure that the nut/bolt are torqued with the nut still in the
thread area, as opposed to the nut inadvertantly being bottomed and torqued
against the non-threaded portion of the bolt?? Otherwise I'm confused.
-Ben/ 496R
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