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Moose, Safety For Outboard End Bolt Aileron Torque Tube

Posted: Sat Feb 18, 2012 9:46 am
by Don Boardman
Hi Guys,

FIRST FOR MIKE:
Mike, I just posted two pictures to Maddog (Safety For Outboard End of
Aileron Torque Tube) the first was by mistake and is a large file. When you
get a minute you can delete it and keep the sized file with the .jpg
designation. Thanks.

Randy and I were not comfortable without a safety on the bolt at the
outboard end of the aileron torque tube. I emailed MAM and asked about a
safety for the bolt and the need for a CC-54 (tube ring) on the inboard end
of the torque tube.

Robin's response:
The CC-54 is not needed on either end of the torque tube.
It should be removed from the manual.
The AN4-13A bolt in the end of the torque tube is held tight by the
anchor nut and possibly lock tite.
It should probably have a drilled head and safety wired to a
.125 thick X 1/2" or 3/4" wide aluminum bar riveted longitudinally to
the torque tube and protruding past the end of the torque tube.
Because of the CC-54 already installed on the end of our tube, a bar with a
jog in it would be required etc. While thinking of how to fabricate such a
bar the idea of using an Adel Clamp came to mind. And that is what I used. I
just happen to have some #31's (31/16) on hand, a perfect tight fit for the
two inch torque tube. A small tab bolted on with the Adel Clamp and I was in
business. Oh, and a little one handed dexterity and a few #^%$*%^)^&_
working through the inspection hole. We used a AN4H-14A end bolt. The
picture posted to maddog shows all.

We also added a delrin washer/spacer we fabricated to take up the end play
created by the AIL-26 bushing and an installation per the manual. It slides
over the bushing. An added benefit of having the spacer is that a normal
bolt head will clear the support bracket. As you will see in the picture we
also used a castle nut and cotter pin on the rod end bolt. I know a nylock
nut is fine. We just like that irrational "feel good" thing when it comes to
critical nuts.

Another dragon slayed ,
Don B.





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Moose, Safety For Outboard End Bolt Aileron Torque Tube

Posted: Sat Feb 18, 2012 9:46 am
by Wayne G. O'Shea
Gee...if there's going to be a mad rush for #31 clamps I better have a look
thru my hundreds of tote bins of clamps to see if I have this size.May even
have them with a 90* mounting tab on them and this would give the required
tab all in one piece. Would need left and rights I guess...but I may just
have. Will have to poke thru things tomorrow afternoon.

Wayne

----- Original Message -----
From: "Don Boardman" <dboardm3@twcny.rr.com>
To: <rebel-builders@dcsol.com>
Sent: Wednesday, November 17, 2004 9:14 PM
Subject: Moose, Safety For Outboard End Bolt Aileron Torque Tube

Hi Guys,

FIRST FOR MIKE:
Mike, I just posted two pictures to Maddog (Safety For Outboard End of
Aileron Torque Tube) the first was by mistake and is a large file. When
you
get a minute you can delete it and keep the sized file with the .jpg
designation. Thanks.

Randy and I were not comfortable without a safety on the bolt at the
outboard end of the aileron torque tube. I emailed MAM and asked about a
safety for the bolt and the need for a CC-54 (tube ring) on the inboard
end
of the torque tube.

Robin's response:
The CC-54 is not needed on either end of the torque tube.
It should be removed from the manual.
The AN4-13A bolt in the end of the torque tube is held tight by the
anchor nut and possibly lock tite.
It should probably have a drilled head and safety wired to a
.125 thick X 1/2" or 3/4" wide aluminum bar riveted longitudinally to
the torque tube and protruding past the end of the torque tube.
Because of the CC-54 already installed on the end of our tube, a bar with
a
jog in it would be required etc. While thinking of how to fabricate such a
bar the idea of using an Adel Clamp came to mind. And that is what I used.
I
just happen to have some #31's (31/16) on hand, a perfect tight fit for
the
two inch torque tube. A small tab bolted on with the Adel Clamp and I was
in
business. Oh, and a little one handed dexterity and a few #^%$*%^)^&_
working through the inspection hole. We used a AN4H-14A end bolt. The
picture posted to maddog shows all.

We also added a delrin washer/spacer we fabricated to take up the end play
created by the AIL-26 bushing and an installation per the manual. It
slides
over the bushing. An added benefit of having the spacer is that a normal
bolt head will clear the support bracket. As you will see in the picture
we
also used a castle nut and cotter pin on the rod end bolt. I know a nylock
nut is fine. We just like that irrational "feel good" thing when it comes
to
critical nuts.

Another dragon slayed ,
Don B.





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Moose, Safety For Outboard End Bolt Aileron Torque Tube

Posted: Sat Feb 18, 2012 9:46 am
by Don Boardman
Subject: Re: Moose, Safety For Outboard End Bolt Aileron Torque Tube

Gee...if there's going to be a mad rush for #31 clamps I better have a look
thru my hundreds of tote bins of clamps to see if I have this size.

Wayne
Wayne if you have them you could try a #32 on the torque tube. Might work
out fine the #31 was a tight fit.

Don B.




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Moose, Safety For Outboard End Bolt Aileron Torque Tube

Posted: Sat Feb 18, 2012 9:46 am
by Wayne G. O'Shea
I'm pretty much positive that I have 100's of #32's and will try to see if I
can make one come loose on the tube tomorrow... if I dont' have the #31's.
Wayne

----- Original Message -----
From: "Don Boardman" <dboardm3@twcny.rr.com>
To: <rebel-builders@dcsol.com>
Sent: Wednesday, November 17, 2004 9:38 PM
Subject: Re: Moose, Safety For Outboard End Bolt Aileron Torque Tube

Subject: Re: Moose, Safety For Outboard End Bolt Aileron Torque Tube

Gee...if there's going to be a mad rush for #31 clamps I better have a
look
thru my hundreds of tote bins of clamps to see if I have this size.

Wayne
Wayne if you have them you could try a #32 on the torque tube. Might work
out fine the #31 was a tight fit.

Don B.




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