Page 1 of 1

die spring gear

Posted: Fri Feb 17, 2012 10:49 pm
by klehman
Hi Wayne O'Shea

I am asking this publicly in case it sparks interest and affects your
decision ;)

Do you happen to have any plans to do a run of your tried and tested
Rebel die spring gear mod that replaces the bungee cords on standard
gear? Last I heard you needed several orders to make it worthwhile/cost
effective at around $500. but that was awhile ago and I never expressed
any interest in them. If they are in that price range I think I'd be
willing to try them.

Also do you have a guess as to how much force or 'g' it would take to
fully compress the springs that you use.

Thanks
Ken Lehman



*-------------------------------------------------------------------------*
To unsubscribe from this list go to:
http://www.dcsol.com:81/public/code/html-subscribe.wcx
Archives located at http://rebel:builder@www.dcsol.com:81/default.htm
To contact the list admin, e-mail mike.davis@dcsol.com
*-------------------------------------------------------------------------*








-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------

die spring gear

Posted: Fri Feb 17, 2012 10:49 pm
by Wayne G. O'Shea
Boy I swear you guys are psychic!!

I quietly added an update to my webpage last Wednesday night that I had some
struts
available again. Roger Hoffman checked my webpage, for the first time in
about 3 months, on Thursday and already has his money and measurements on
their way to me and now Ken is asking as well.

It's kind of funny that it took a "Renegade" bi-plane builder in
Newfoundland hounding me to build him a (lighter) set for his aircraft, over
Christmas, that got the wheel in motion. I forgot to tell him to keep his
mouth shut, as I had scrounged enough material from my neighbour to make him
a set, and then like the Clairol shampoo advertisement he told Folis Jones
that's down in Virginia, that owns the beautiful green "Poosemouth"
(Renegade) that was Subaru powered (now O-200) with US MAIL on the side.
Next thing you know I had to get material for him as well, so I got enough
for a fair number of sets to keep the material to freight value cost down as
low as possible.

I currently have 5 sets (and Roger has ordered one pair of them) already
premade in rough (collars welded, slots milled, assembly fitted ready to cut
to length and have end doublers rosette welded in, clean up grease etc). I
have
also changed the way I build them slightly, to allow welding the lower end
mounting doublers in place for some extra (probably not needed) strength and
still allow total disassembly of the spring etc (if there is ever a real
reason to do so). The other reason I turned them around was I was putting
thought to making some for serious OFF FIELD usage with 12" of spring on
them
instead of 6". This will allow 3 inches of travel instead of 1.5" before
bottoming out. I haven't tried a set yet but, since there will be more
travel for
the same pressure applied, they will have to be made to a length that tucks
the wheels in more in flight, or otherwise live with the sick goose look of
negative caster
when the aircraft is heavily loaded.

Ken you asked what it takes to bottom them out and I can't find my
calculations right now so from memory about 2.6G's if the tires were solid
steel and didn't take any of the landing impact. I figure the tires alone
will take about 1.5 to 2 g's so you should be good for around 4+ g's (and
those kind hurt!). The MAM bungee slider assembly would disengage well
before anything like that!

This "round" I am asking $525Cdn + postage + applicable taxes (if you're in
Ontario and have a mother/brother/sister out of province I can put their
name on the invoice to save you 8%!!). Xpress post mailing in Canada seems
to be about $28.50 and to USA (Virginia anyhow $35cdn)

If anyone wants them with 12" of spring they will be an additional $120cdn
to cover the 2 extra springs and the milling of another set of travel slots.
I say
another set of slots as this way if you find the rides "side to side" too
soft and
wobbly for normal hard field activities you can pop them off, pull the
collar and a spring. Then
reinstall the collar, put the bolt back into the travel slot for the single
spring length and reinstall the strut for a firmer ride. Then when you know
your are heading for the "bugaboo", put the extra springs back on before you
go!

To order a set you have to have your fuselage finished and your gear legs
and wishbone in
place, as I need the measurement from the center of the wishbone attach
holes to the center of the axle gussets attach hole, when the fuselage is
level (side to side)
and the axles are level as well. Unfortunately, just about every Rebel has a
different length revolving around the 34" mark. My older vintage at serial
#243 was only 33 3/8" and Rogers is 34 1/4". Also need to know if you have
the original 5/16" top bolt at the wishbone, or the newer wishbone gusset
that is already (unfortunately) opened up to 3/8" (so I know what size to
make the top holes of your struts).

Thanks for listening (again),
Wayne G. O'Shea
Irish Field Aviation
www.irishfield.on.ca

----- Original Message -----
From: <klehman@albedo.net>
To: <murphy-rebel@dcsol.com>
Sent: Monday, February 24, 2003 11:39 AM
Subject: die spring gear

Hi Wayne O'Shea

I am asking this publicly in case it sparks interest and affects your
decision ;)

Do you happen to have any plans to do a run of your tried and tested
Rebel die spring gear mod that replaces the bungee cords on standard
gear? Last I heard you needed several orders to make it worthwhile/cost
effective at around $500. but that was awhile ago and I never expressed
any interest in them. If they are in that price range I think I'd be
willing to try them.

Also do you have a guess as to how much force or 'g' it would take to
fully compress the springs that you use.

Thanks
Ken Lehman



*-------------------------------------------------------------------------*
To unsubscribe from this list go to:
http://www.dcsol.com:81/public/code/html-subscribe.wcx
Archives located at http://rebel:builder@www.dcsol.com:81/default.htm
To contact the list admin, e-mail mike.davis@dcsol.com
*-------------------------------------------------------------------------*





*-------------------------------------------------------------------------*
To unsubscribe from this list go to:
http://www.dcsol.com:81/public/code/html-subscribe.wcx
Archives located at http://rebel:builder@www.dcsol.com:81/default.htm
To contact the list admin, e-mail mike.davis@dcsol.com
*-------------------------------------------------------------------------*








-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------

die spring gear

Posted: Fri Feb 17, 2012 10:49 pm
by scott.hibbs
Wayne, roughly how does this set you are selling compare in total weight to
the bungee set? I was looking at your spring photos and figuring an extra 10
lb total?

Scott
Rebel300R


*-------------------------------------------------------------------------*
To unsubscribe from this list go to:
http://www.dcsol.com:81/public/code/html-subscribe.wcx
Archives located at http://rebel:builder@www.dcsol.com:81/default.htm
To contact the list admin, e-mail mike.davis@dcsol.com
*-------------------------------------------------------------------------*








-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------

die spring gear

Posted: Fri Feb 17, 2012 10:49 pm
by Wayne G. O'Shea
Adds approximately 6.5 lbs, over the original weight of a PAIR of the
aluminum struts and bungees, with the single 6" springs.

Wayne

----- Original Message -----
From: <scott.hibbs@dcsol.com>
To: <murphy-rebel@dcsol.com>
Sent: Tuesday, February 25, 2003 10:38 PM
Subject: Re: die spring gear

Wayne, roughly how does this set you are selling compare in total weight
to
the bungee set? I was looking at your spring photos and figuring an extra
10
lb total?

Scott
Rebel300R


*-------------------------------------------------------------------------*
To unsubscribe from this list go to:
http://www.dcsol.com:81/public/code/html-subscribe.wcx
Archives located at http://rebel:builder@www.dcsol.com:81/default.htm
To contact the list admin, e-mail mike.davis@dcsol.com
*-------------------------------------------------------------------------*




*-------------------------------------------------------------------------*
To unsubscribe from this list go to:
http://www.dcsol.com:81/public/code/html-subscribe.wcx
Archives located at http://rebel:builder@www.dcsol.com:81/default.htm
To contact the list admin, e-mail mike.davis@dcsol.com
*-------------------------------------------------------------------------*








-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------

die spring gear

Posted: Fri Feb 17, 2012 10:49 pm
by klehman
Hmmm actually I think it's "psycho" that they usually call me...
I'm sure it's some kind of compliment; probably about the same as
"psychic" eh??

1. The 1998 manual says to rig the safety cable to allow 3" of bungee
travel. I hate to give up travel unless there is at least some rubber
doughnuts to cushion things at the travel limits. So some questions if I
may: Does 1.5" of spring travel to bottom one spring mean that with the
weight on the gear there is 1.5" more spring movement available, or does
the static weight of the aircraft take up some of that 1.5" ? Reading
through the archives suggests that the springs might be at least
partially preloaded.

2. Another 6.5# on top of my umm other airframe excess's give me a
little pause. Approximately how much more weight would the second pair
of springs option add?

3. would it be feasable to purchase the single spring units with the
internal tube left long enough so that they could possibly be upgraded
to dual springs later if the need arose? I realize more milling and
welding would be required.

4. I have a set of Gordon Mohr's bushings on order. Rather than using my
present measurements it sounds like it might be better to install those
bushings first? (While warmer than Georgian Bay, at the moment the
daytime high temperatures around here are still too darn low to be
called a decent 'high' - so nothing is going to happen real soon - if
you get my drift)

5. With a saggy set of bungees, you sometimes see a Rebel sit with one
wing low. I'm guessing that does not happen with the die spring mod ?
Probably depends on whether the springs are indeed preloaded.

thanks
Ken
Wayne G. O'Shea wrote:
Boy I swear you guys are psychic!!
snip
Wayne G. O'Shea wrote:
Adds approximately 6.5 lbs, over the original weight of a PAIR of the
aluminum struts and bungees, with the single 6" springs.


*-------------------------------------------------------------------------*
To unsubscribe from this list go to:
http://www.dcsol.com:81/public/code/html-subscribe.wcx
Archives located at http://rebel:builder@www.dcsol.com:81/default.htm
To contact the list admin, e-mail mike.davis@dcsol.com
*-------------------------------------------------------------------------*








-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------

die spring gear

Posted: Fri Feb 17, 2012 10:49 pm
by Wayne G. O'Shea
At least I didn't say you were psychotic!! Mind you, you seem a little
nervous about using these struts so what's the term for that?? ;o)))))

Bob P use to bad mouth these things but I bet I couldn't even try to steal
them off his -XWI without being electrocuted or shot, now that he's flown
them for a few years!
;o))<<<<<

#1/
Firstly, I only preload the springs enough to make sure they don't rattle or
move around. Doing so anymore would take away the initial cushioning when
you land as they load up to the static weight. IF you preloaded them it
would be like landing with fixed struts (like Jack Weibe did with his first
try at building his set!!)
Yes, of course the aircraft sitting static (at 1G) is going to compress the
springs. If it was on solid steel wheels (or skis) they theoretically will
get compressed about 5/8" (so that I guess really calculates to 2.4G's to
bottom them if no tires to help the impact). In reality, when sitting on
6.00 x 6 tires at 25 psi or 8.00 x 6 turf's at 18psi the spring gets
compressed about 3/8" as the tires take some of the deflection in the side
walls. I have thought about adding a rubber Mooney shock donut to the
assembly many times, but it is just something that will deteriorate and add
a maintenance element to the whole thing. As they are, they only need a very
rare blast of high pressure grease from a spray can in the slider slot so
why add to the upkeep? Also, even though you may bottom the strut in a badly
botched landing, the tire keeps this from becoming a slide hammer assembly,
at least until you get on a pair of skis!!;o(( When on skis you need to
be a little more careful when landing on a hard lake surface, where there
isn't any snow to help with the cushion!

#2/
A second pair of springs would add about 3 more pounds, 4 at the very most.
Tried the springs in hand step on the scale, springs on bench step on the
scale and it wasn't consistent so approximating at the 3 to 3.5lb area for a
pair.

#3/
Sure I can leave the inner tube sticking out long enough to pick up the
extra spring, but I would have to drill a hole at the 12" length to peg it
and then do the hole for the 6" location on the inner tube again, so both
could be used and still keep the proper finished length on the strut. At
this point you may as well buy the extra 2 springs as well!

#4/
Yes, definitely you want to get Gord's end pieces in place first before
taking your measurements. It shouldn't really change it, if you get them in
place exactly where the old inserts where, but why not be smart/accurate
about it and measure when the legs have been upgraded.

#5/
Any aircraft that I have put these struts onto has sat pretty much level at
all times (unless maybe you have one FULL tanks and one empty, but even then
I don't think you'd notice). Most I have seen on bungees sit crooked for
various reasons whether it's uneven bungee pressure, or the incorrect strut
length in the first place. I have NEVER received an identical measurement
for the struts length (usually not even side to side on the same aircraft!!)
while doing these due to different vintages of wishbones/axle
gussets/landing gear legs etc with as much as an inch+ variance from
shortest to longest, yet MAM's manual gets you to make them a specified
length or to assemble as received. For instance the factory built struts on
FOKM don't even allow the right wheel to go in far enough to sit straight
and it always looks like the aircraft is overweight on the right side (I
know because I have it in the hanger on wheels while I work on the floats
and the one wing tip sits about 7" lower than the other!). The left side is
just short enough to allow the tire to sit straight. There are 12 brand new
9044 premade loops on the struts so it's not uneven pressure. In reality the
struts should be made shorter than required so when there is some weight on
the things the tires will sit straight.

Hope that all helps,
Wayne


----- Original Message -----
From: <klehman@albedo.net>
To: <murphy-rebel@dcsol.com>
Sent: Wednesday, February 26, 2003 9:57 AM
Subject: Re: die spring gear

Hmmm actually I think it's "psycho" that they usually call me...
I'm sure it's some kind of compliment; probably about the same as
"psychic" eh??

1. The 1998 manual says to rig the safety cable to allow 3" of bungee
travel. I hate to give up travel unless there is at least some rubber
doughnuts to cushion things at the travel limits. So some questions if I
may: Does 1.5" of spring travel to bottom one spring mean that with the
weight on the gear there is 1.5" more spring movement available, or does
the static weight of the aircraft take up some of that 1.5" ? Reading
through the archives suggests that the springs might be at least
partially preloaded.

2. Another 6.5# on top of my umm other airframe excess's give me a
little pause. Approximately how much more weight would the second pair
of springs option add?

3. would it be feasable to purchase the single spring units with the
internal tube left long enough so that they could possibly be upgraded
to dual springs later if the need arose? I realize more milling and
welding would be required.

4. I have a set of Gordon Mohr's bushings on order. Rather than using my
present measurements it sounds like it might be better to install those
bushings first? (While warmer than Georgian Bay, at the moment the
daytime high temperatures around here are still too darn low to be
called a decent 'high' - so nothing is going to happen real soon - if
you get my drift)

5. With a saggy set of bungees, you sometimes see a Rebel sit with one
wing low. I'm guessing that does not happen with the die spring mod ?
Probably depends on whether the springs are indeed preloaded.

thanks
Ken
Wayne G. O'Shea wrote:
Boy I swear you guys are psychic!!
snip
Wayne G. O'Shea wrote:
Adds approximately 6.5 lbs, over the original weight of a PAIR of the
aluminum struts and bungees, with the single 6" springs.


*-------------------------------------------------------------------------*
To unsubscribe from this list go to:
http://www.dcsol.com:81/public/code/html-subscribe.wcx
Archives located at http://rebel:builder@www.dcsol.com:81/default.htm
To contact the list admin, e-mail mike.davis@dcsol.com
*-------------------------------------------------------------------------*




*-------------------------------------------------------------------------*
To unsubscribe from this list go to:
http://www.dcsol.com:81/public/code/html-subscribe.wcx
Archives located at http://rebel:builder@www.dcsol.com:81/default.htm
To contact the list admin, e-mail mike.davis@dcsol.com
*-------------------------------------------------------------------------*








-----------------------------------------------------------------
List archives located at: https://mail.dcsol.com/login
username "rebel" password "builder"
Unsubscribe: rebel-builders-unsubscribe@dcsol.com
List administrator: mike.davis@dcsol.com
-----------------------------------------------------------------