General questions - long answers
Posted: Fri Feb 17, 2012 4:22 pm
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To: <murphy-rebel@dcsol.com> (Murphy Rebel)
From: Bob Patterson <bob.patterson@canrem.com>
Subject: Re: General questions - long answers
Message-Id: <E0zVf19-0004On-00@mail2.toronto.istar.net>
Date: Tue, 20 Oct 1998 12:52:20 -0400
Have mixed answers with questions. Is this easier to follow ??
(see below)
-----------------------------------orig.-------------------------
At 07:10 PM 10/18/98 EDT, you wrote:
If you wanted to raise the nose, I suppose you COULD build a ramp
of 2X4's about a foot high, and run the main gear up on that - easier than
digging a ditch ;-)
Canadian inspectors look for an absolute flow rate for Rebels -
I believe it's 32-35 gph (???). This is based on the diameter of the fuel
lines.
**********************************************************
Almost any aluminum would do - it's not structural (although good
vibration (fatigue) resistance would be desirable). You can order a complete
set of Lycoming baffles from Van's Aircraft (the RV folks). They have a
supplier who makes a BEAUTIFUL set of complete baffles, all oversize at
the top, so you just trim them down to fit your cowling. Only about $110 !!!
****************************************************************************
**
Hmmmmm !! This may explain why a FEW builders have a problem
getting full aileron deflection in ONE direction with full flap !!!
Which bellcrank is this - the one opposite the end of the stick torque
tube, or the one mounted on the flap actuating arm ? Part no. ??
Several bellcranks have been revised over the years - might pay to check
if this is the latest version...
***********************************************************
RAA* sells a very detailed manual covering inspections and paperwork
requirements - it isn't cheap, but it IS Canadian. There are many
differences
in the way things are done up here, and despite their best efforts, the
EAA Canadian organization may not be absolutely current. RAA actually runs
the DABI program. (*Recreational Aircraft Association of Canada)
DABI's only check to see that 'standard aircraft practice has been
followed, and standard aircraft materials used' - they don't want to make
engineering decisions.
While it is desirable to check with the factory regarding any mods,
it isn't mandatory. Murphy MAY insist that you register the aircraft as
a "John Smith Special", NOT a Rebel, if the modifications are extensive,
- to protect their reputation. (see purchase agreement terms)
As long as the flap controls can be reached & operated easily
by BOTH crew members, and they function freely, and give the required
range of movements, there should be NO problem passing inspection. This
is what happened with the other aircraft you mentioned.
Locking the flaps WOULD NOT help avoid problems with an
unsatisfactory mechanism - if it is installed, it COULD be used, and the
inspector would have to insist on complete removal. This would ONLY
be the case if the whole mechanism were UNSAFE !!
*************************************************************************
Closest resource would be another Rebel Builder, or someone in the
RAA Chapter. (How about George Kowalenko? - he's done several engines.)
You could talk to an AME who works on engines - (Mikey ??).
Leavens engine shop might help, or the guys at AeroSpares might know
someone - if you can't find someone in the Chapter.
The primer line runs from the primer to each of the 4 cylinders, screwing
into the primer ports near the intake valves. These adapters would connect
the tubing to the ports, I imagine. You also need 3 tee's.
It would be hard for the factory to detail this, as there are many
different engines being used, and some prefer to prime only one, or 2
cylinders.
*****************************************************************
This has been discussed often at Builders Meetings. I always check
before first test flight -
The factory says 25 degrees UP & DOWN - this is just a starting
point. =
Experince has taught:
Be sure you have AT LEAST 27 degrees of UP elevator (even 30 is OK)
Whatever is left over for DOWN is still LOTS. While you don't need full down
in flight, there ARE times (like taxiing out of deep snow or mud) when you
do want to lift the tail..
I thought the manual gave degree ranges for aileron travel -
doen't it ???
***************************************************************************
The suggestion for moving the forward limit aft applies to ALL
Rebels -
ALL aircraft give <better cruise> with an aft CG - AS LONG AS it's within
the allowed range ! (Other handling qualities MAY not be as pleasant :-( )
For the test flight, it is best to have 1/2 tanks on both sides,
NOT full fuel, and 50 to 100 lb. of ballast TIED SECURELY in the baggage
area. Check the CG location for your Rebel in this configuration. If it
is slightly forward of the middle of the range, this is ideal for testing.
(MHO only :-) !)
****************************************************************
****************************************************************
That's what this forum is for !! We all have to help share
experiences, and we all can learn.
I am always amazed by the brilliant solutions Rebel builders
come up with - simple & inexpensive !! (Like Jack Weibe's air vents !)
***************************************************
Sorry for their delay - they ARE training new tech support people,
and TRYING to improve. The best way to get a response is likely by
email - to tech support.... This will give the a written request, AND
time to consider their response - hopefully giving a better answer than
they could immediately on the phone.
*****************************************************
You're welcome !! Keep on asking, learning, and BUILDING !!
We want LOTS of Rebels flying along on the next 2 Rebel Rambles -
we Ramble to Winnipeg in 1999, as a warm-up for the big one in 2000.
Rebel Ramble 2000 goes out to B.C. again !!
Everyone is welcome to fly along - we've had everything from
Acey-Ducey's, Bonanzas, Champs, to Zeniths flying along with the Rebels,
so anyone can come, even if their Rebel isn't finished (or started!) yet !!
Good luck !!
.....bobp
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by mail2.toronto.istar.net with smtp (Exim 1.92 #2)
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To: <murphy-rebel@dcsol.com> (Murphy Rebel)
From: Bob Patterson <bob.patterson@canrem.com>
Subject: Re: General questions - long answers
Message-Id: <E0zVf19-0004On-00@mail2.toronto.istar.net>
Date: Tue, 20 Oct 1998 12:52:20 -0400
Have mixed answers with questions. Is this easier to follow ??
(see below)
-----------------------------------orig.-------------------------
At 07:10 PM 10/18/98 EDT, you wrote:
needHi Folks
I also have a few questions which are probably straight forward but I do
etc.some help and/or confirmation that I am working towards the right numbers
people1/ Best angle of climb info. Bob P. kindly replied and said that most
bestjust use the 3 point attitude in order to measure 150% maximum fuel flow
requirement. ie. Can your system supply the fuel flow of max power at
anangle of climb at minimum fuel quantities. In the Bingelis books, it shows
***************************************************airplane with the tail in a trench to mimic best angle. Any thoughts?
If you wanted to raise the nose, I suppose you COULD build a ramp
of 2X4's about a foot high, and run the main gear up on that - easier than
digging a ditch ;-)
Canadian inspectors look for an absolute flow rate for Rebels -
I believe it's 32-35 gph (???). This is based on the diameter of the fuel
lines.
**********************************************************
*****************************************************************2/ Material for engine baffles? 5052x 0.031"?
Almost any aluminum would do - it's not structural (although good
vibration (fatigue) resistance would be desirable). You can order a complete
set of Lycoming baffles from Van's Aircraft (the RV folks). They have a
supplier who makes a BEAUTIFUL set of complete baffles, all oversize at
the top, so you just trim them down to fit your cowling. Only about $110 !!!
****************************************************************************
**
symmetrical.3/ The mixer plate which takes the input from the stick and turns it 90
degrees and inputs the push/pull tubes for the flaperons is not
differentThe instructions make no mention of this and it could be installed 2
them.ways. i.e. The 3 holes that the push/pull tubes attach to are not at 90
degrees which indicates that there is a right and wrong way to install
*****************************************************************Has anybody notices this? If you lay the mixer plate out on paper you will
see that there is a difference when you trace out the shape and measure the
intersection of the lines you draw thru the push/pull centres.
Hmmmmm !! This may explain why a FEW builders have a problem
getting full aileron deflection in ONE direction with full flap !!!
Which bellcrank is this - the one opposite the end of the stick torque
tube, or the one mounted on the flap actuating arm ? Part no. ??
Several bellcranks have been revised over the years - might pay to check
if this is the latest version...
***********************************************************
reading4/ Several people have modified their flap mechanism as have I. Upon
Rebelthe excellent material from the EAA, it states that in order to have the
approvedpass the inspection, any significant change to the controls must be
DABIby the designer. My inspector last year made the inference as well. The
placecannot OK this. Surely we can not expect Mr. Murphy to inspect all the
builders changes. What has been everyone's experience? How did Rick Ford,
Curt and Wayne Oshea etc. get their system passed? Appreciate the help on
this one. If I cannot figure it out, I will simply lock the system in
lastand have a flapless Rebel inspected. I did ask the factory this question
ityear and last week. Last year they simply stated that we recommend doing
Lastper the book and declined to help further which leaves me in the soup.
***********************************************************************week when I asked the same question, they had no answer at all.
RAA* sells a very detailed manual covering inspections and paperwork
requirements - it isn't cheap, but it IS Canadian. There are many
differences
in the way things are done up here, and despite their best efforts, the
EAA Canadian organization may not be absolutely current. RAA actually runs
the DABI program. (*Recreational Aircraft Association of Canada)
DABI's only check to see that 'standard aircraft practice has been
followed, and standard aircraft materials used' - they don't want to make
engineering decisions.
While it is desirable to check with the factory regarding any mods,
it isn't mandatory. Murphy MAY insist that you register the aircraft as
a "John Smith Special", NOT a Rebel, if the modifications are extensive,
- to protect their reputation. (see purchase agreement terms)
As long as the flap controls can be reached & operated easily
by BOTH crew members, and they function freely, and give the required
range of movements, there should be NO problem passing inspection. This
is what happened with the other aircraft you mentioned.
Locking the flaps WOULD NOT help avoid problems with an
unsatisfactory mechanism - if it is installed, it COULD be used, and the
inspector would have to insist on complete removal. This would ONLY
be the case if the whole mechanism were UNSAFE !!
*************************************************************************
nfo5/ In my firewall forward package, I received qty. 5, 1/8"NPT to 1/8" tube
nipples. I assume these are for the primer injector points. There is no i
*******************************************************on this and I do not know how this is normally down.
Closest resource would be another Rebel Builder, or someone in the
RAA Chapter. (How about George Kowalenko? - he's done several engines.)
You could talk to an AME who works on engines - (Mikey ??).
Leavens engine shop might help, or the guys at AeroSpares might know
someone - if you can't find someone in the Chapter.
The primer line runs from the primer to each of the 4 cylinders, screwing
into the primer ports near the intake valves. These adapters would connect
the tubing to the ports, I imagine. You also need 3 tee's.
It would be hard for the factory to detail this, as there are many
different engines being used, and some prefer to prime only one, or 2
cylinders.
*****************************************************************
Would6/ Last question - Control throws - 8" up and down for the elevator.
************************************************************************not more up elevator be desired than down for the landing flare? I can't
imagine needing full down elevator in flight. Rudder - 8" left and right?
Flaperon - 3.5" up and 3" down?
This has been discussed often at Builders Meetings. I always check
before first test flight -
The factory says 25 degrees UP & DOWN - this is just a starting
point. =
Experince has taught:
Be sure you have AT LEAST 27 degrees of UP elevator (even 30 is OK)
Whatever is left over for DOWN is still LOTS. While you don't need full down
in flight, there ARE times (like taxiing out of deep snow or mud) when you
do want to lift the tail..
I thought the manual gave degree ranges for aileron travel -
doen't it ???
***************************************************************************
only7/ Really the last question - On the Murphy tech support web site they
mention the change in the CG recommended location. I am not sure that it
notmakes reference to those aircraft equipped with floats or not. I seems to
recommend that the forward CG limit be reduced. ie. the forward limit is
farther back if you follow me because of a nose heavy tendency. Does this
**************************************************************also apply to those aircraft on wheels?
The suggestion for moving the forward limit aft applies to ALL
Rebels -
ALL aircraft give <better cruise> with an aft CG - AS LONG AS it's within
the allowed range ! (Other handling qualities MAY not be as pleasant :-( )
For the test flight, it is best to have 1/2 tanks on both sides,
NOT full fuel, and 50 to 100 lb. of ballast TIED SECURELY in the baggage
area. Check the CG location for your Rebel in this configuration. If it
is slightly forward of the middle of the range, this is ideal for testing.
(MHO only :-) !)
****************************************************************
time.Sorry for all the questions. I probably should have asked them one at a
****************************************************************
That's what this forum is for !! We all have to help share
experiences, and we all can learn.
I am always amazed by the brilliant solutions Rebel builders
come up with - simple & inexpensive !! (Like Jack Weibe's air vents !)
***************************************************
aHowever I have asked all of these questions of MAM and I am still awaiting
***************************************************response.
Sorry for their delay - they ARE training new tech support people,
and TRYING to improve. The best way to get a response is likely by
email - to tech support.... This will give the a written request, AND
time to consider their response - hopefully giving a better answer than
they could immediately on the phone.
*****************************************************
********************************************************************Thanks very much
Brian
You're welcome !! Keep on asking, learning, and BUILDING !!
We want LOTS of Rebels flying along on the next 2 Rebel Rambles -
we Ramble to Winnipeg in 1999, as a warm-up for the big one in 2000.
Rebel Ramble 2000 goes out to B.C. again !!
Everyone is welcome to fly along - we've had everything from
Acey-Ducey's, Bonanzas, Champs, to Zeniths flying along with the Rebels,
so anyone can come, even if their Rebel isn't finished (or started!) yet !!
Good luck !!
.....bobp
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