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[rebel-builders] Re: flaperon sections gap fairing

Posted: Sun Feb 19, 2012 8:51 pm
by Ken
Ron
I could not find a pic for you but I don't think mine wrap all the way
around to join itself at the front. I think the forward ends may bend in
a bit but don't think they join. I could be wrong about that but it does
have a few #6 sheet metal screws into the ribs and has been fine for 410
hours.
Ken

On 7/2/2011 7:07 PM, Ron Shannon wrote:
An off list response suggests to me my description of the issue may
not have been clear. The gap to which I'm referring is shown at:

http://n254mr.com/node/1759

I believe this is usually covered with an .016 wrap, roughly 3" wide,
for example, starting on the forward bottom of this gap near the
hinge, coming back along the bottom and up over the top. When it
reaches the hinge, a ~1/2" wide slot is cut in the middle of the wrap
to clear the hinge, leaving two "fingers", one on either side of the
hings, that continue on around the leading edge of the flaperon and
back, and overlap the beginning a bit.

The question is how to connect the fingers at the overlap, to secure
the wrap around, without putting two sheet metal screws (one for each
finger) into each flaperon center rib. Maybe I shouldn't worry about
two small sheet metal screws going into the flaperon ribs, but if
there's a better way... it would be better. ;-/

Ron


On Fri, Jul 1, 2011 at 10:19 PM, Ron Shannon<rshannon@cruzcom.com> wrote:
Can someone tell me where to find docs or photos of the fairing strip
that's wrapped around the the mid-wing gap between flaperon sections?
This should probably be a no brainer, but... having no brain is the
problem. Thanks.

Ron
254R

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[rebel-builders] Re: flaperon sections gap fairing

Posted: Sun Feb 19, 2012 8:51 pm
by Ron Shannon
Thanks, Ken. Looking at it a little more closely, I can see how the
design might benefit from two pieces actually -- a separate shorter
one around the leading edge. Besides, if two screws are OK, would
could possibly be wrong with four? ;-)

I don't remember it ever happening before [Ed.: major denial] but I
may be over thinking this a bit.

Ron



On Sat, Jul 2, 2011 at 4:47 PM, Ken <klehman@albedo.net> wrote:
Ron
I could not find a pic for you but I don't think mine wrap all the way
around to join itself at the front. I think the forward ends may bend in
a bit but don't think they join. I could be wrong about that but it does
have a few #6 sheet metal screws into the ribs and has been fine for 410
hours.
Ken

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[rebel-builders] Re: flaperon sections gap fairing

Posted: Sun Feb 19, 2012 8:51 pm
by Bob Patterson
Hi Ron !

I've posted a pic to 204.R Rebel Flapperons.

It's .025, and does NOT go around the leading edge ...
pic doesn't show clearly - I'll do another if I remember ...

The bottom and top stop about the same distance back,
(actually, the top does wrap over a bit more ...)
but the bottom has a finger in the middle which extends forward
and up, through the gap, and rivets to the top of the seal
in the center. This smooths airflow, which otherwise would
be going into a pocket at the back ....

--

......bobp
bobp@prosumers.ca
bobp@pattersys.com
http://www.Pattersys.com
http://www.amway.ca/BobPatterson

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On July 2, 2011 07:07:21 pm Ron Shannon wrote:
An off list response suggests to me my description of the issue may
not have been clear. The gap to which I'm referring is shown at:

http://n254mr.com/node/1759

I believe this is usually covered with an .016 wrap, roughly 3" wide,
for example, starting on the forward bottom of this gap near the
hinge, coming back along the bottom and up over the top. When it
reaches the hinge, a ~1/2" wide slot is cut in the middle of the wrap
to clear the hinge, leaving two "fingers", one on either side of the
hings, that continue on around the leading edge of the flaperon and
back, and overlap the beginning a bit.

The question is how to connect the fingers at the overlap, to secure
the wrap around, without putting two sheet metal screws (one for each
finger) into each flaperon center rib. Maybe I shouldn't worry about
two small sheet metal screws going into the flaperon ribs, but if
there's a better way... it would be better. ;-/

Ron

On Fri, Jul 1, 2011 at 10:19 PM, Ron Shannon <rshannon@cruzcom.com> wrote:
Can someone tell me where to find docs or photos of the fairing strip
that's wrapped around the the mid-wing gap between flaperon sections?
This should probably be a no brainer, but... having no brain is the
problem. Thanks.

Ron
254R

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