Page 1 of 3

[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by Ken
That is one of the top couple of reasons to avoid avgas as much as
possible. Lead is very abrasive on valve guides. 100LL has about 5 times
the lead that 80/87 had and about 15 times the lead that leaded mogas
used to have. It is only 'low' compared to 100/130 and 115/145.

Ken

Wayne G. O'Shea wrote:
Not how I like spending my Friday afternoons!

http://www.irishfield.on.ca/gallery/engine1.jpg

http://www.irishfield.on.ca/gallery/engine2.jpg

http://www.irishfield.on.ca/gallery/engine3.jpg

215 hours SMOH... run on nothing but 100LL. #4 was down to 58/80.... all
leakage air blowing (roaring) out the exhaust. Was going to try the rope
trick for a valve seat lap, and I started into that and got the springs
removed..... only to find that the exhaust valve to guide clearnance was
like throwing a wiener down a hallway.

Was told if one was that way..they probably all were, so I put the # 4 back
together to get an indication of how much the valve stem moved with the
spring/keepers installed and sure enough they are all about the same. Off to
the engine shop tomorrow for new guides and possibly valves. Thankfully I
have a couple sets of valves... so I know they won't be needed!

Wayne


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[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by Wayne G. O'Shea
Thank Ken.. I use to fill my tank with 80/87 for that very reason but you
can't get it anymore. I won't run car gas as can't stand the smell in the
airplane etc as it tends to permeate the interior etc. I can tell that an
aircraft has car gas in it as soon as I walk in the hangar.

However...I'll see what my bill is next week and then decide if I can live
with the smell and some lead additive!!

Wayne

----- Original Message -----
From: "Ken" <klehman@albedo.net>
To: <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 10:44 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

That is one of the top couple of reasons to avoid avgas as much as
possible. Lead is very abrasive on valve guides. 100LL has about 5 times
the lead that 80/87 had and about 15 times the lead that leaded mogas
used to have. It is only 'low' compared to 100/130 and 115/145.

Ken

Wayne G. O'Shea wrote:
Not how I like spending my Friday afternoons!

http://www.irishfield.on.ca/gallery/engine1.jpg

http://www.irishfield.on.ca/gallery/engine2.jpg

http://www.irishfield.on.ca/gallery/engine3.jpg

215 hours SMOH... run on nothing but 100LL. #4 was down to 58/80.... all
leakage air blowing (roaring) out the exhaust. Was going to try the rope
trick for a valve seat lap, and I started into that and got the springs
removed..... only to find that the exhaust valve to guide clearnance was
like throwing a wiener down a hallway.

Was told if one was that way..they probably all were, so I put the # 4
back
together to get an indication of how much the valve stem moved with the
spring/keepers installed and sure enough they are all about the same. Off
to
the engine shop tomorrow for new guides and possibly valves. Thankfully I
have a couple sets of valves... so I know they won't be needed!

Wayne


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[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by Wayne G. O'Shea
I should add... the only good thing about pulling all the cylinders.. I got
to see my cam and lifters and they are mint with no visual wear or pitting.
Something I've been worried about for a few years with me not flying her in
the winters the last few years and it sitting (and rusting).

----- Original Message -----
From: "Wayne G. O'Shea" <oifa@irishfield.on.ca>
To: <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 10:52 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

Thank Ken.. I use to fill my tank with 80/87 for that very reason but you
can't get it anymore. I won't run car gas as can't stand the smell in the
airplane etc as it tends to permeate the interior etc. I can tell that an
aircraft has car gas in it as soon as I walk in the hangar.

However...I'll see what my bill is next week and then decide if I can live
with the smell and some lead additive!!

Wayne

----- Original Message -----
From: "Ken" <klehman@albedo.net>
To: <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 10:44 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

That is one of the top couple of reasons to avoid avgas as much as
possible. Lead is very abrasive on valve guides. 100LL has about 5 times
the lead that 80/87 had and about 15 times the lead that leaded mogas
used to have. It is only 'low' compared to 100/130 and 115/145.

Ken

Wayne G. O'Shea wrote:
Not how I like spending my Friday afternoons!

http://www.irishfield.on.ca/gallery/engine1.jpg

http://www.irishfield.on.ca/gallery/engine2.jpg

http://www.irishfield.on.ca/gallery/engine3.jpg

215 hours SMOH... run on nothing but 100LL. #4 was down to 58/80.... all
leakage air blowing (roaring) out the exhaust. Was going to try the rope
trick for a valve seat lap, and I started into that and got the springs
removed..... only to find that the exhaust valve to guide clearnance was
like throwing a wiener down a hallway.

Was told if one was that way..they probably all were, so I put the # 4
back
together to get an indication of how much the valve stem moved with the
spring/keepers installed and sure enough they are all about the same.
Off
to
the engine shop tomorrow for new guides and possibly valves. Thankfully
I
have a couple sets of valves... so I know they won't be needed!

Wayne


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[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by Keith Leitch
Have I been misunderstanding this all these years? I thought lead was also used in these old engines for a "lubricant" per se? Especially for the valve guides. Besides an octane booster anti-detonation additive.Have to excuse me I may not be thinking correctly.
Keith

[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by Wayne G. O'Shea
Yes lead is a lubricant to protect the valve seats... but it's content is
way too high in 100LL as Ken has pointed out and it becomes a valve
"sticking" and wearing problem.

----- Original Message -----
From: "Keith Leitch" <im_planecrazy@yahoo.com>
To: <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 11:18 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

Have I been misunderstanding this all these years? I thought lead was also
used in these old engines for a "lubricant" per se? Especially for the
valve guides. Besides an octane booster anti-detonation additive.Have to
excuse me I may not be thinking correctly.
Keith

--- On Fri, 10/15/10, Ken <klehman@albedo.net> wrote:


From: Ken <klehman@albedo.net>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Friday, October 15, 2010, 9:44 PM


That is one of the top couple of reasons to avoid avgas as much as
possible. Lead is very abrasive on valve guides. 100LL has about 5 times
the lead that 80/87 had and about 15 times the lead that leaded mogas
used to have. It is only 'low' compared to 100/130 and 115/145.

Ken

Wayne G. O'Shea wrote:
Not how I like spending my Friday afternoons!

http://www.irishfield.on.ca/gallery/engine1.jpg

http://www.irishfield.on.ca/gallery/engine2.jpg

http://www.irishfield.on.ca/gallery/engine3.jpg

215 hours SMOH... run on nothing but 100LL. #4 was down to 58/80.... all
leakage air blowing (roaring) out the exhaust. Was going to try the rope
trick for a valve seat lap, and I started into that and got the springs
removed..... only to find that the exhaust valve to guide clearnance was
like throwing a wiener down a hallway.

Was told if one was that way..they probably all were, so I put the # 4
back
together to get an indication of how much the valve stem moved with the
spring/keepers installed and sure enough they are all about the same. Off
to
the engine shop tomorrow for new guides and possibly valves. Thankfully I
have a couple sets of valves... so I know they won't be needed!

Wayne


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[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by Keith Leitch
Sorry, hit send too fast. I have had many issues with 100LL. Mainly with plugs fouling. I burn auto gas in the plane often. As Wayne states...the smell can get irratating but in my old 172 with the O-300 engine it has a definite dislike for 100LL. Plugs will start to lead up within a few hours of straight 100LL.

--- On Fri, 10/15/10, Ken <klehman@albedo.net> wrote:


From: Ken <klehman@albedo.net>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Friday, October 15, 2010, 9:44 PM


That is one of the top couple of reasons to avoid avgas as much as
possible. Lead is very abrasive on valve guides. 100LL has about 5 times
the lead that 80/87 had and about 15 times the lead that leaded mogas
used to have. It is only 'low' compared to 100/130 and 115/145.

Ken

Wayne G. O'Shea wrote:
[quote]Not how I like spending my Friday afternoons!

http://www.irishfield.on.ca/gallery/engine1.jpg

http://www.irishfield.on.ca/gallery/engine2.jpg

http://www.irishfield.on.ca/gallery/engine3.jpg

215 hours SMOH... run on nothing but 100LL. #4 was down to 58/80.... all
leakage air blowing (roaring) out the exhaust. Was going to try the rope
trick for a valve seat lap, and I started into that and got the springs
removed..... only to find that the exhaust valve to guide clearnance was
like throwing a

[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by Keith Leitch
Thanks Wayne! I do remember that now. I knew I was forgetting something.
Keith

--- On Fri, 10/15/10, Wayne G. O'Shea <oifa@irishfield.on.ca> wrote:


From: Wayne G. O'Shea <oifa@irishfield.on.ca>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Friday, October 15, 2010, 10:23 PM


Yes lead is a lubricant to protect the valve seats... but it's content is
way too high in 100LL as Ken has pointed out and it becomes a valve
"sticking" and wearing problem.

----- Original Message -----
From: "Keith Leitch" <im_planecrazy@yahoo.com>
To: <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 11:18 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

Have I been misunderstanding this all these years? I thought lead was also
used in these old engines for a "lubricant" per se? Especially for the
valve guides. Besides an octane booster anti-detonation additive.Have to
excuse me I may not be thinking correctly.
Keith

--- On Fri, 10/15/10, Ken <klehman@albedo.net> wrote:


From: Ken <klehman@albedo.net>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Friday, October 15, 2010, 9:44 PM


That is one of the top couple of reasons to avoid avgas as much as
possible. Lead is very abrasive on valve guides. 100LL has about 5 times
the lead that 80/87 had and about 15 times the lead that leaded mogas
used to have. It is only 'low' compared to 100/130 and 115/145.

Ken

Wayne G. O'Shea wrote:
Not how I like spending my Friday afternoons!

http://www.irishfield.on.ca/gallery/engine1.jpg

http://www.irishfield.on.ca/gallery/engine2.jpg

http://www.irishfield.on.ca/gallery/engine3.jpg

215 hours SMOH... run on nothing but 100LL. #4 was down to 58/80.... all
leakage air blowing (roaring) out the exhaust. Was going to try the rope
trick for a valve seat lap, and I started into that and got the springs
removed..... only to find that the exhaust valve to guide clearnance was
like throwing a wiener down a hallway.

Was told if one was that way..they probably all were, so I put the # 4
back
together to get an indication of how much the valve stem moved with the
spring/keepers installed and sure enough they are all about the same. Off
to
the engine shop tomorrow for new guides and possibly valves. Thankfully I
have a couple sets of valves... so I know they won't be needed!

Wayne


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[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by Wayne G. O'Shea
I have no issues with lead fowling plugs.. I run REM-37BY's and rarely have
any real build up in them. Any that is in there is easily picked out, down
in the cavity, but I have never had a plug fowled. I leaned fairly
agreesively.. which of course adds to exhaust temps and valve wear! lol

----- Original Message -----
From: "Keith Leitch" <im_planecrazy@yahoo.com>
To: <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 11:25 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

Sorry, hit send too fast. I have had many issues with 100LL. Mainly with
plugs fouling. I burn auto gas in the plane often. As Wayne states...the
smell can get irratating but in my old 172 with the O-300 engine it has a
definite dislike for 100LL. Plugs will start to lead up within a few hours
of straight 100LL.

--- On Fri, 10/15/10, Ken <klehman@albedo.net> wrote:


From: Ken <klehman@albedo.net>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Friday, October 15, 2010, 9:44 PM


That is one of the top couple of reasons to avoid avgas as much as
possible. Lead is very abrasive on valve guides. 100LL has about 5 times
the lead that 80/87 had and about 15 times the lead that leaded mogas
used to have. It is only 'low' compared to 100/130 and 115/145.

Ken

Wayne G. O'Shea wrote:
Not how I like spending my Friday afternoons!

http://www.irishfield.on.ca/gallery/engine1.jpg

http://www.irishfield.on.ca/gallery/engine2.jpg

http://www.irishfield.on.ca/gallery/engine3.jpg

215 hours SMOH... run on nothing but 100LL. #4 was down to 58/80.... all
leakage air blowing (roaring) out the exhaust. Was going to try the rope
trick for a valve seat lap, and I started into that and got the springs
removed..... only to find that the exhaust valve to guide clearnance was
like throwing a wiener down a hallway.

Was told if one was that way..they probably all were, so I put the # 4
back
together to get an indication of how much the valve stem moved with the
spring/keepers installed and sure enough they are all about the same. Off
to
the engine shop tomorrow for new guides and possibly valves. Thankfully I
have a couple sets of valves... so I know they won't be needed!

Wayne


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[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by Keith Leitch
I fly two different planes and the

[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by Ken
Below 75% power I believe it is well established that one should lean as
aggressively as possible from start up to shutdown. It is not possible
to hurt the engine by leaning according to Lycoming below 75% power. I
suspect there may be exceptions to that for some poorly cooled amateur
installations but they would be plagued with high CHT.

If the cylinder to cylinder fuel mixture is balanced enough to allow
running lean of peak, I would expect reduced engine wear, deposits,
maintenance, and fuel burn. I don't know how many guys can do that
without multipoint injected engines though.

A tiny mogas seep does indeed leave an odor but similar to avgas,
eventually the fuel stains reveal where it is coming from as long as no
fittings or hoses are buried out of sight. I've noticed advertising
claims for multi layer fuel hose that supposedly reduce molecules coming
through the rubber hose but not sure I believe that is a real world odor
issue.

Ken

Wayne G. O'Shea wrote:
I have no issues with lead fowling plugs.. I run REM-37BY's and rarely have
any real build up in them. Any that is in there is easily picked out, down
in the cavity, but I have never had a plug fowled. I leaned fairly
agreesively.. which of course adds to exhaust temps and valve wear! lol

----- Original Message -----
From: "Keith Leitch" <im_planecrazy@yahoo.com>
To: <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 11:25 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

Sorry, hit send too fast. I have had many issues with 100LL. Mainly with
plugs fouling. I burn auto gas in the plane often. As Wayne states...the
smell can get irratating but in my old 172 with the O-300 engine it has a
definite dislike for 100LL. Plugs will start to lead up within a few hours
of straight 100LL.

--- On Fri, 10/15/10, Ken <klehman@albedo.net> wrote:


From: Ken <klehman@albedo.net>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Friday, October 15, 2010, 9:44 PM


That is one of the top couple of reasons to avoid avgas as much as
possible. Lead is very abrasive on valve guides. 100LL has about 5 times
the lead that 80/87 had and about 15 times the lead that leaded mogas
used to have. It is only 'low' compared to 100/130 and 115/145.

Ken

Wayne G. O'Shea wrote:
Not how I like spending my Friday afternoons!

http://www.irishfield.on.ca/gallery/engine1.jpg

http://www.irishfield.on.ca/gallery/engine2.jpg

http://www.irishfield.on.ca/gallery/engine3.jpg

215 hours SMOH... run on nothing but 100LL. #4 was down to 58/80.... all
leakage air blowing (roaring) out the exhaust. Was going to try the rope
trick for a valve seat lap, and I started into that and got the springs
removed..... only to find that the exhaust valve to guide clearnance was
like throwing a wiener down a hallway.

Was told if one was that way..they probably all were, so I put the # 4
back
together to get an indication of how much the valve stem moved with the
spring/keepers installed and sure enough they are all about the same. Off
to
the engine shop tomorrow for new guides and possibly valves. Thankfully I
have a couple sets of valves... so I know they won't be needed!

Wayne

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[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by Ken
If I had to use avgas (in any engine) I would definitely use something
like Decalin lead scavenger from aircraft spruce in the fuel.
Fortunately so far Ontario still has premium mogas without alcohol.
Ken

Keith Leitch wrote:
I fly two different planes and the Champ with a Lyc O-235 does not have the fouling problem. Had this plane for 5 years and never had an issue with plug fouling running mo-gas with the occasional 100LL put in if on a cross country. The 172 with the Continental on the other hand is VERY suseptible to fouling...even with very strict leaning procedures.
A change of plug may help....darn thing has 12 spark plugs though!!! ;)

Sorry to hear about the issues you are having with your engine. I guess the only positive part is that float season is nearly over.

Keith
--- On Fri, 10/15/10, Wayne G. O'Shea <oifa@irishfield.on.ca> wrote:


From: Wayne G. O'Shea <oifa@irishfield.on.ca>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Friday, October 15, 2010, 10:33 PM


I have no issues with lead fowling plugs.. I run REM-37BY's and rarely have
any real build up in them. Any that is in there is easily picked out, down
in the cavity, but I have never had a plug fowled. I leaned fairly
agreesively.. which of course adds to exhaust temps and valve wear! lol

----- Original Message -----
From: "Keith Leitch" <im_planecrazy@yahoo.com>
To: <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 11:25 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

Sorry, hit send too fast. I have had many issues with 100LL. Mainly with
plugs fouling. I burn auto gas in the plane often. As Wayne states...the
smell can get irratating but in my old 172 with the O-300 engine it has a
definite dislike for 100LL. Plugs will start to lead up within a few hours
of straight 100LL.

--- On Fri, 10/15/10, Ken <klehman@albedo.net> wrote:


From: Ken <klehman@albedo.net>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Friday, October 15, 2010, 9:44 PM


That is one of the top couple of reasons to avoid avgas as much as
possible. Lead is very abrasive on valve guides. 100LL has about 5 times
the lead that 80/87 had and about 15 times the lead that leaded mogas
used to have. It is only 'low' compared to 100/130 and 115/145.

Ken

Wayne G. O'Shea wrote:
Not how I like spending my Friday afternoons!

http://www.irishfield.on.ca/gallery/engine1.jpg

http://www.irishfield.on.ca/gallery/engine2.jpg

http://www.irishfield.on.ca/gallery/engine3.jpg

215 hours SMOH... run on nothing but 100LL. #4 was down to 58/80.... all
leakage air blowing (roaring) out the exhaust. Was going to try the rope
trick for a valve seat lap, and I started into that and got the springs
removed..... only to find that the exhaust valve to guide clearnance was
like throwing a wiener down a hallway.

Was told if one was that way..they probably all were, so I put the # 4
back
together to get an indication of how much the valve stem moved with the
spring/keepers installed and sure enough they are all about the same. Off
to
the engine shop tomorrow for new guides and possibly valves. Thankfully I
have a couple sets of valves... so I know they won't be needed!

Wayne

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[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by Keith Leitch
Ken,
I am "lucky" also in that aspect. Here in MN there are several places that still have premium mo-gas without that dreadful ethanol!!! It is sold mostly for "colector cars, snowmobiles, etc." and lucky for me it is somewhat easy to find. $3.00/gal vs.$4.50-5.50 for 100LL within 100 ,ile radius of my place. I live nearly 30 miles from the airport so it is much easier for me to run up to the local country store and get fuel than an hour to town and back. Generally the only time 100LL is used by me is when I am away from home. Been flying on auto gas for 24 years without any issues.
Keith

--- On Sat, 10/16/10, Ken <klehman@albedo.net> wrote:


From: Ken <klehman@albedo.net>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Saturday, October 16, 2010, 7:33 AM


If I had to use avgas (in any engine) I would definitely use something
like Decalin lead scavenger from aircraft spruce in the fuel.
Fortunately so far Ontario still has premium mogas without alcohol.
Ken

Keith Leitch wrote:
[quote]I fly two different planes and the Champ with a Lyc O-235 does not have the fouling problem. Had this plane for 5 years and never had an issue with plug fouling running mo-gas with the occasional 100LL put in if on a cross country. The 172 with the Continental on the other hand is VERY suseptible to fouling...even with very strict leaning procedures.
A change of plug may help....darn thing has 12 spark plugs though!!! ;)

[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by Walter Klatt
Hmmm, you must have a pretty good nose, Wayne. I have a cross vent clear
line going through my cockpit and have never noticed any smell. Do you have
a small leak/seap somewhere?

I use mogas whenever I can. During trips and in the winter, my engine gets
some 100LL, so the valve seats should still get their share of lead
lubrication. Only problem now with my new engine, have to use premium, and
it is a lot more expensive. But not anywhere near what 100LL is though. They
started putting in ethanol here in BC too this year, but not sure if the
premium has it. I have not noticed any difference, though, and my fuel
consumption has not changed.

Walter

-----Original Message-----
From: mike.davis@dcsol.com [mailto:mike.davis@dcsol.com] On Behalf Of Wayne
G. O'Shea
Sent: Friday, October 15, 2010 7:52 PM
To: rebel-builders@dcsol.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

Thank Ken.. I use to fill my tank with 80/87 for that very reason but you
can't get it anymore. I won't run car gas as can't stand the smell in the
airplane etc as it tends to permeate the interior etc. I can tell that an
aircraft has car gas in it as soon as I walk in the hangar.

However...I'll see what my bill is next week and then decide if I can live
with the smell and some lead additive!!

Wayne

----- Original Message -----
From: "Ken" <klehman@albedo.net>
To: <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 10:44 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

That is one of the top couple of reasons to avoid avgas as much as
possible. Lead is very abrasive on valve guides. 100LL has about 5 times
the lead that 80/87 had and about 15 times the lead that leaded mogas
used to have. It is only 'low' compared to 100/130 and 115/145.

Ken

Wayne G. O'Shea wrote:
Not how I like spending my Friday afternoons!

http://www.irishfield.on.ca/gallery/engine1.jpg

http://www.irishfield.on.ca/gallery/engine2.jpg

http://www.irishfield.on.ca/gallery/engine3.jpg

215 hours SMOH... run on nothing but 100LL. #4 was down to 58/80.... all
leakage air blowing (roaring) out the exhaust. Was going to try the rope
trick for a valve seat lap, and I started into that and got the springs
removed..... only to find that the exhaust valve to guide clearnance was
like throwing a wiener down a hallway.

Was told if one was that way..they probably all were, so I put the # 4
back
together to get an indication of how much the valve stem moved with the
spring/keepers installed and sure enough they are all about the same. Off
to
the engine shop tomorrow for new guides and possibly valves. Thankfully I
have a couple sets of valves... so I know they won't be needed!

Wayne


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[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by thtonner
Hi guys, just thought I'd add my bit.

Lead is NOT used as a lubricant for exhaust valves - It is strictly there to as an octane booster. Lead suppresses the the tendency for gasoline to detonate in higher compression engines (i.e. anti-knock). I don't know where the rumour started that it was added to lubricate valves.

The only time I had problems with exhaust valves sticking was on an older C-85 after I started burning mogas. Having said that I switched back to Avgas and it stuck on me again.

Interesting note that 80/87 has 0.5 ppm lead and 100LL has 2ppm.

You may also want to check that the exhaust valve guides were changed to a Ni-Resist steel and are njot aluminum bronze.

Note the following excerpt from Avweb. it is for the O-470, but I suspect the same guides are used on smaller engines. Hope this helps...

Older O-470 cylinders were equipped with aluminum-bronze intake and exhaust valve guides. And while the intake guide performed well and is, in fact, still used today, the exhaust guide didn't hold up to the heat created in the exhaust port. When 100LL fuel was used, the exhaust guides failed even faster due to the prolonged burning process of higher octane fuels. The exhaust valve guide was then changed to a Ni-Resist steel guide which is better suited to the higher temperatures encountered. After some years of success with the Nitralloy guide in the 520 series engines, the 0-470 was given the option of using the same top end parts as the 520. As a result, the use of the pre-sized Nitralloy guide, pre-sized aluminum-bronze intake guide (with seal) and improved four-ring pistons became the standard at engine overhaul.
In recent years, the Nitralloy guide has been replaced with a new version of the old Ni-Resist guide due to some concerns about accelerated stem wear and isolated cases of valve sticking due to corrosion in the guides of inactive engines. TCM's SB #M90-13 talks about the corrosive environment in which exhaust valves must operate and states that accelerated stem wear is caused by these elements. More to the point would be the elevated temperature the working Nitralloy guide creates by virtue of the nitrided surface on the guide's inside diameter. This higher temperature tends to flash (carbonize) the lubricating oil

[rebel-builders] O-320 Exhaust valve guide wear

Posted: Sun Feb 19, 2012 8:06 pm
by Wayne G. O'Shea
Thanks for the info Tom. Some good stuff there that will all be discussed at
the engine shop on Monday.

As for the lead being a lubricant... if I don't run lead in my old cars
engines the valve seats would be toast in no time. Newer cars that run
unleaded have hardened valve seats and why I consider lead a "lubricant".
Maybe I've got it wrong... but what I've been told for decades.

Wayne

----- Original Message -----
From: <thtonner@mymts.net>
To: "Murphy Mailing list" <rebel-builders@dcsol.com>
Sent: Saturday, October 16, 2010 11:53 AM
Subject: RE: [rebel-builders] O-320 Exhaust valve guide wear

Hi guys, just thought I'd add my bit.

Lead is NOT used as a lubricant for exhaust valves - It is strictly there
to as an octane booster. Lead suppresses the the tendency for gasoline to
detonate in higher compression engines (i.e. anti-knock). I don't know
where the rumour started that it was added to lubricate valves.

The only time I had problems with exhaust valves sticking was on an older
C-85 after I started burning mogas. Having said that I switched back to
Avgas and it stuck on me again.

Interesting note that 80/87 has 0.5 ppm lead and 100LL has 2ppm.

You may also want to check that the exhaust valve guides were changed to a
Ni-Resist steel and are njot aluminum bronze.

Note the following excerpt from Avweb. it is for the O-470, but I suspect
the same guides are used on smaller engines. Hope this helps...

Older O-470 cylinders were equipped with aluminum-bronze intake and
exhaust valve guides. And while the intake guide performed well and is, in
fact, still used today, the exhaust guide didn't hold up to the heat
created in the exhaust port. When 100LL fuel was used, the exhaust guides
failed even faster due to the prolonged burning process of higher octane
fuels. The exhaust valve guide was then changed to a Ni-Resist steel guide
which is better suited to the higher temperatures encountered. After some
years of success with the Nitralloy guide in the 520 series engines, the
0-470 was given the option of using the same top end parts as the 520. As
a result, the use of the pre-sized Nitralloy guide, pre-sized
aluminum-bronze intake guide (with seal) and improved four-ring pistons
became the standard at engine overhaul.
In recent years, the Nitralloy guide has been replaced with a new version
of the old Ni-Resist guide due to some concerns about accelerated stem
wear and isolated cases of valve sticking due to corrosion in the guides
of inactive engines. TCM's SB #M90-13 talks about the corrosive
environment in which exhaust valves must operate and states that
accelerated stem wear is caused by these elements. More to the point would
be the elevated temperature the working Nitralloy guide creates by virtue
of the nitrided surface on the guide's inside diameter. This higher
temperature tends to flash (carbonize) the lubricating oil - especially at
shutdown - and can cause immediate and permanent valve seizure in the
guide.
Current issues of TCM's SB #M85-8 and #M85-19 define the options for
superseded piston assemblies and valve guide combinations. It's important
to be aware that older, outdated parts can still be purchased but they are
probably not the best option given the expectations put on our engines
today.


Tom Tonner
Date: Fri, 15 Oct 2010 20:27:48 -0700
From: im_planecrazy@yahoo.com
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com

Thanks Wayne! I do remember that now. I knew I was forgetting something.
Keith

--- On Fri, 10/15/10, Wayne G. O'Shea <oifa@irishfield.on.ca> wrote:


From: Wayne G. O'Shea <oifa@irishfield.on.ca>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Friday, October 15, 2010, 10:23 PM


Yes lead is a lubricant to protect the valve seats... but it's content is
way too high in 100LL as Ken has pointed out and it becomes a valve
"sticking" and wearing problem.

----- Original Message -----
From: "Keith Leitch" <im_planecrazy@yahoo.com>
To: <rebel-builders@dcsol.com>
Sent: Friday, October 15, 2010 11:18 PM
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear

Have I been misunderstanding this all these years? I thought lead was
also
used in these old engines for a "lubricant" per se? Especially for the
valve guides. Besides an octane booster anti-detonation additive.Have
to
excuse me I may not be thinking correctly.
Keith

--- On Fri, 10/15/10, Ken <klehman@albedo.net> wrote:


From: Ken <klehman@albedo.net>
Subject: Re: [rebel-builders] O-320 Exhaust valve guide wear
To: rebel-builders@dcsol.com
Date: Friday, October 15, 2010, 9:44 PM


That is one of the top couple of reasons to avoid avgas as much as
possible. Lead is very abrasive on valve guides. 100LL has about 5
times
the lead that 80/87 had and about 15 times the lead that leaded mogas
used to have. It is only 'low' compared to 100/130 and 115/145.

Ken

Wayne G. O'Shea wrote:
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